• Journal of Korea Technical Association of The Pulp and Paper Industry
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• v.44 no.6
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• pp.21-27
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• 2012

The effects of fines contents in OCC stock on the wet pressing process were evaluated in this study. The fines were collected from the beaten OCC stock by using 200 mesh. The dryness of handsheet samples after the couch and after the 1st wet press were greatly affected by the fine contents of the OCC stock. The higher contents of fines resulted in the lower value in dryness but the higher value of density followed by the higher strength properties. The addition of the retention aids and the drainage aids on the OCC stocks showed the wet pressing efficiency were greatly affected by the fine contents rather than the addition of polymer additives. The increase in the fine retention by the polymer additives offset the improvement in the wet pressing efficiency originated from the polymer additives.

• Journal of Korea Technical Association of The Pulp and Paper Industry
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• v.33 no.1
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• pp.24-29
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• 2001

The base paper of corrugated board is mainly produced from Korean old corrugated container (KOCC), and thus the recycling rate of KOCC is very high. However, there is a problem that the pulp quality is very low while the recycling rate of OCC is high. The fines content in KOCC, the main source of the corrugated board, amounts to nearly the half of the total stock, and its formation increases as recycling process repeats due to the hornification of fiber. There have been attempts to improve the drainage property of OCC by increasing the headbox concentration of the paper machine or by applying drainage-promoting polymer additives. However, these conventional methods have problems of weakened paper strength and lowered converting fitness caused by paper formation hindrance. The strength of linerboard could not be increased in case KOCC is used, because hornified OCC pulp can-not be sufficiently refined due to the lowered drainage property caused by fines formation. We studied about a new technique consisting of froth-flotation for fractionating pulp stock into a long fiber portion and fines fraction. This study will be developed in order to enhance the drainage and strength properties of a recycled OCC pulp by selective treatment of flocculant on fractionated OCC Fines.

• Journal of Korea Technical Association of The Pulp and Paper Industry
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• v.32 no.4
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• pp.27-33
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• 2000

A new technique for fractionating pulp stock into a long fiber portion and fines fraction was developed by KRICT in order to enhance the drainage and strength properties of recycled OCC pulp. In order to investigate the effect of fines contents in stock and stages of flotation on fractionation efficiency, flotations were performed at varied fines contents and flotation stages. Based on the result of multi-stage flotation fractionation it could be said that fines smaller than 15${\mu}{\textrm}{m}$ stabilize flotation froth of OCC. Although the amounts and the fines contents of flotation reject could be increased by multi-stage flotation fractionation of OCC, flotation stages more than 3 times were found to be inefficient in terms of fines concentrating degree. In order to satisfy the both conditions of reducing long fiber loss and of increasing flotation reject, several kinds of fractionating promoters were searched and investigated. And high molecular weight cationic polyacrylamide was chosen as a long fiber flocculating and flotation froth-stabilizing agent.

• Journal of Korea Technical Association of The Pulp and Paper Industry
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• v.33 no.2
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• pp.24-31
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• 2001

As a novel method to improve strength properties of recycled test liner, Condebelt press drying system was introduced and adopted into Korea. New press drying treatment could enhance the surface and strength properties in accordance with the increase of sheet density. However, Condebelt drying can not increase the density of repeatedly recycled test liner as much as that of virgin UKP and at the same density condition, the strength of Condebelt press dried UKP is greater than that of press dried test liner. In order to increase the strength of test liner, two attempts were tried in this study. First, addition of polyelectrolytes, dry strength agent was investigated with a view to promote the fiber bonding potential of reclaimed corrugated container pulp. Second, blending effect of fines were analyzed in an aims of increasing density and strength of test liner. The results were as follows; Even in the case of test liner densified by Condebelt press dryer, addition of amphoteric PAM as a dry strength agent was effective in increasing strength properties and so the effect of dry strength agent on improving bonding potential of recycled OCC fiber could be confirmed. As an appropriate addition level of amphoteric PAM, below 1% based on dry pulp weight was suggested. Different from virgin UKP, density of recycled test liner can be increased by the blending of OCC fines and strength properties also can be improved. However, excessive blending of OCC fines could result in decreasing of density and serious weakening of test liner. The best blending ration of fines in test liner can be determined as about 30%. Taking into account the fines content in general OCC pulp as 50%, excessive 20% of fines were supposed to be fractionated and removed in order to achieve the best strength of Condebelt press dried test liner.

• Journal of Korea Technical Association of The Pulp and Paper Industry
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• v.33 no.4
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• pp.7-14
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• 2001

Recycled fibers usually give slow drainage in the paper forming process, which limits the application of more refining to the recycled fibers for improving paper strength and formation. To use recycled fibers more effectively, especially OCC, developing very efficient handling technique of short fibers and fines is inevitable. We tried to make hard flocs of fractionated short fibers and fines, which were the main cause of slow drainage, by adding excessive amount of retention aid selectively on them. This technique was proved to increase drainage considerably, but to decrease strength properties, compared to the conventional technique of adding the same amount of polymers to the whole furnish in the lab test. The bonding capability of short fibers and fines in Korean OCC was very poor. Various chemical treatment on the short fibers and fines of the Korean OCC did not improve their bonding and optical properties. One of the reasons of no improvement in their properties was their high amount of ashes.

• Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
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• 2000.04a
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• pp.71-71
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• 2000

Recycled fibers usually give slow drainage in the paper forming zone on papermachine, which limit the application of more refining to the fibers for improving paper strength and formation. To use recycled fibers, especially, OCC, more effectively, developing very efficient handling technique of short fibers and fines is inevitable. We tried to make hard flocs of fractionated short fibers and fines, which were the main cause of slow drainage, by adding excessive amount of retention aid on them. This technique was proved to increase drainage with no difference in strength properties, compared to the conventional technique of adding the same amount of polymers to the whole furnish in the lab test. The bonding capability of short fibers and fines in Korean OCC were very poor to be considered as ´fillers´in paper products. Various chemical treatment on the short fibers and fines of the Korean OCC did not improve their bonding and optical properties. One of the reasons of no improvement in their properties was thought to be their high amount of ashes (over 30% in the fractionated samples).

• Journal of Korea Technical Association of The Pulp and Paper Industry
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• v.31 no.1
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• pp.10-16
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• 1999

Air froth flotation was applied to OCC recycling process as a new pulp fractionation method and the effects of strength and drainage properties of testliner were also investigated. Fines including inks, stickies, and inorganic substances in OCC stock furnish were efficiently separated by the flotation. After the flotation, selective enzymatic treatment on the flotation reject was separately preformed, and then, the refined long fiber(flotation accept) portion was combined again with the fines(flotation reject) fraction for papermaking. This combination process was found to be effective in improving strength and drainage properties of testliner based on 100% OCC.

• Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
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• 1999.11a
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• pp.227-233
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• 1999

• Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
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• 2006.06a
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• pp.99-103
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• 2006

Use of recycled fibers in papermaking has been increased for economical and environmental reasons. Recycled panels are major liber resources for brown grades and newsprints. Since the recycled fibers have disadvantageous properties as raw materials for papermaking it is of great importance to optimize the use of these recycled fibers. OCC (Old Corrugated Containers) is the major fiber source for linerboards and corrugating mediums that require diverse specification in strength properties. Many studies have been focused to overcome the problems of strength reduction of brown grades when recycled fibers are used as raw materials. The problem of strength loss for papers made from recycled fibers is closely associated with the increased amount of fines in recycled fibers and hornification of fibers. Fines contained in the recycled fiber resources cause problems not only in paper properties but also in process runnability. This shows that the optimal management and proper use of fines in recycling papermaking system are critical to get most benefits of using recycled fibers. In this study some approaches for optimal use of fiber fines in recycled paper mill have been investigated. Stock samples, prepared in the laboratory and obtained from a recycling plant were used. Fractionation of these samples was made using Sweco screen. And the effect of the addition of polyelectrolytes including cationic PAM and PEI on drainage and retention was evaluated. Different methods of polymer addition were compared to find the most effective ways of treating recycled fiber stocks with polyelectrolytes. Addition of polyelectrolytes to the short fiber fraction was most effective in retention and drainage. The influence of the charge and molecular weight of these two polymers has been examined and discussed.

• Journal of Korea Technical Association of The Pulp and Paper Industry
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• v.40 no.5
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• pp.27-35
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• 2008

In order to determine the most appropriate recycling line to treat old corrugated container (OCC) to substitute unbleached kraft pulp (UKP) for the manufacture of kraft paper, three recycling lines were evaluated in pilot scale tests. The recycling line consisting of kneading, flotation, washing, dispersion and screening steps was able to produce pulp with acceptable appearance. Kneading was shown to be more efficient treatment to reduce specks than dispersion. In addition, 0.2 mm slot screen was very effective to remove specks. Severe damages on fiber morphology such as shortening of fiber and formation of fines were not observed during mechanical treatments such as kneading and dispersion. Most of strength properties of the kraft paper produced with the recycled pulp were found to be slightly increased after treated in the recycling lines.