• International Journal of Korean Welding Society
• /
• v.2 no.1
• /
• pp.21-24
• /
• 2002

The main purpose of this study was to investigate the formation mechanisms of imperfections such as irregular humps, outer cavity and inner cavity in the laser fusion zone of diamond saw blade. Laser beam welding was conducted to join two parts of blade; mild steel shank and Fe-Co-Ni sintered tip. The variables were beam power and travel speed. The microstructure and elements distributions of specimens were analyzed with SEM, AES, EPMA and so on. It was found that these imperfections were responded to heat input. Irregular humps were reduced in 10.4∼l7.6kJ/m heat input range. However there were no clear evidences, which could explain the relations between humps formation and heat input. The number of outer cavity and inner cavity decreased as heat input was increased. Considering both possible defects formations mechanisms, it could be thought that outer cavity was caused by insufficient refill of keyhole, which was from rapid solidification of molten metal and fast molten metal flow to the rear keyhole wall at low heat input. More inner cavities were found near the interface of the fusion zone and sintered segment and in the bottom of the fusion zone. Inner cavity was mainly formed in the upper fusion zone at high heat input whereas was in the bottom at low heat input. Inner cavity was from trapping of coarsened preexist pores in the sintered tip and metal vapor due to rapid solidification of molten metal before the bubbles escaped.

• Journal of the Korean Society of Propulsion Engineers
• /
• v.14 no.6
• /
• pp.60-68
• /
• 2010

In this study, the conventional plane tip, double squealer tip, and various groove tip blades were tested in a linear cascade in order to measure the effect of the tip shapes on tip surface heat transfer coefficient distributions. Detailed heat transfer coefficient distributions were measured using a hue-detection based transient liquid crystals technique. Two tip gap clearances of 1.5% and 2.3% of blade span were investigated and the Reynolds number based on cascade exit velocity and chord length was $2.48{\times}10^5$. Results showed that the overall heat transfer coefficients on the tip surface with various grooved tips were lower than those with plane tip blade. The overall heat transfer coefficient on grooved along suction side tip was lower than that on the squealer tip.

• Proceedings of the Korean Society of Propulsion Engineers Conference
• /
• 2010.05a
• /
• pp.311-318
• /
• 2010

In this study, the conventional plane tip, double squealer tip, and various groove tip blades were tested in a linear cascade in order to measure the effect of the tip shapes on tip surface heat transfer coefficient distributions. Detailed heat transfer coefficient distributions were measured using a hue-detection based transient liquid crystals technique. Two tip gap clearances of 1.5% and 2.3% of blade span were investigated and the Reynolds number based on cascade exit velocity and chord length was $2.48{\times}10^5$. Results showed that the overall heat transfer coefficients on the tip surface with various grooved tips were lower than those with plane tip blade. The overall heat transfer coefficient on grooved along suction side tip was lower than that on the squealer tip.

• International Journal of Fluid Machinery and Systems
• /
• v.2 no.3
• /
• pp.239-247
• /
• 2009

Sewage pumps are designed with a wide flow channel by, for example, sacrificing some efficiency and reducing the number of blades, in order to prevent plugging with foreign bodies. However, the behavior of foreign bodies which actually flow into a pump is extremely complex, and there are questions about whether the presumed foreign bodies will actually pass through. This paper proposes a new type of sewage pump impeller designed to further improve pump efficiency and performance in passing foreign bodies. This sewage pump impeller has a structure in which the suction flow channel of a closed type non-clog pump is wound in a helical spiral. The focus of this research was to investigate pump performance and internal flow in this single blade sewage pump impeller. The results clearly indicated the following facts: The developed sewage pump impeller exhibits high efficiency over a wide range of flow rates; internal flow of the pump is very complicated; and the internal flow state varies greatly when the flow rate changes.

• 한국전산유체공학회:학술대회논문집
• /
• 2003.10a
• /
• pp.233-234
• /
• 2003

Fly ash enters axial compressor when a turbomachinery is operated in an adverse environment. We have numerically investigated erosion of the blade and shroud in the turbulent compressor passage flow under the influence of gas-particle two-phase interaction. There have appeared quasi-three dimensional calculations on this subject but not the complete three-dimensional gas-particle interaction as done in the present work. Lagrangian particle tracing technique is used on the base of parallel processing for efficient calculation. Accuracy of the present code is tested using the benchmark lPL nozzle. In the DFVLR compressor blades, we have shown that a large number of particles passing through the tip clearance make impact on the blade tip and on the shroud. Higher degree of erosion is resulted by the heavier particles due to the centrifugal force.

• International Journal of Fluid Machinery and Systems
• /
• v.3 no.1
• /
• pp.39-49
• /
• 2010

In this paper, a numerical study has been carried out to investigate the influence of jet fan design variables on the performance of a jet fan. In order to achieve an optimum jet fan design and to explain the interactions between the different geometric configurations in the jet fan, three-dimensional computational fluid dynamics and the DOE method have been applied. Several geometric variables, i.e., hub-tip ratio, meridional shape, rotor stagger angle, number of rotor-stator blades and stator geometry, were employed to improve the performance of the jet fan. The objective functions are defined as the exit velocity and total efficiency at the operating condition. Based on the results of computational analyses, the performance of the jet fan was significantly improved. The performance degradations when the jet fan is operated in the reverse direction are also discussed.

• Journal of the Korean Society for Aeronautical & Space Sciences
• /
• v.39 no.4
• /
• pp.321-331
• /
• 2011

The present work is aimed to analyze the creep characteristics of a turbojet engine turbine blade using the theta projection method. The theta projection method has been widely used due to its advantages and flexibility. For the creep characteristic analysis of the turbine blade, tests are performed considering the operating conditions and the non-linear material properties. Results from the creep test are fitted using the four theta model. The predicted proprieties using the four theta model are compared with the prediction model and creep test results. To obtain an optimum value of the four theta parameters in non-linear square method, a number of computing processes in the non-linear least square method were carried out to obtain full creep curves. Results using the theta model has more than 0.95 value of $R^2$. The results between the experimental values and predicted four theta model has about 90.0% accuracy. The theta projection method can be utilized for a design purpose to predict the creep behavior.

• Journal of Energy Engineering
• /
• v.29 no.1
• /
• pp.34-43
• /
• 2020

A study has been done for self-starting torque of vertical axis wind turbine blade. It is especially concentrated to evaluate the torque coefficient before starting rotation. Two different aerofoils(AMI903 and AMI904) are proposed to benchmark the possible best blade(supercritical airfoil) for self-starting performance. Torque coefficients in the tangential direction of rotation are given with respect to the angle of attack in terms of drag coefficient and lift coefficient. Torque coefficient shows that the effect of Reynolds number is minimal. The thicker blade(AMI904) between two different proposed airfoils has bigger torque coefficient, which is attributed to lower lift coefficient and higher drag coefficient.

• Journal of the Korean Society for Aeronautical & Space Sciences
• /
• v.37 no.10
• /
• pp.975-983
• /
• 2009

This paper presents the work being carried out in order to deduce hover performance of a small-scale single rotor blade as a preliminary study of a small coaxial rotor helicopter development. As an initial research, a test stand capable of measuring thrust and torque of a small-scale rotor blade in hover state was constructed and fabricated. The test stand consists of three parts; a rotating device, a load measuring sensor and a data acquisition system. Thrust and torque were measured with varying collective pitch angle at fixed RPM. Through this research, hover performance tests were conducted for a small-scale single rotor blade operating in low Reynolds number ($Re\;{\approx}3{\times}10^5$), as well as for verifying the test stand itself for acquiring hover performance.

• 한국전산유체공학회:학술대회논문집
• /
• 2003.10a
• /
• pp.203-204
• /
• 2003

Fly ash enters axial compressor when a turbomachinery is operated in an adverse environment. We have numerically investigated erosion of the blade and shroud in the turbulent compressor passage flow under the influence of gas-particle two-phase interaction. There have appeared quasi-three dimensional calculations on this subject but not the complete three-dimensional gas-particle interaction as done in the present work. Lagrangian particle tracing technique is used on the base of parallel processing for efficient calculation. Accuracy of the present code is tested using the benchmark JPL nozzle. In the DFVLR compressor blades, we have shown that a large number of particles passing through the tip clearance make impact on the blade tip and on the shroud. Higher degree of erosion is resulted by the heavier particles due to the centrifugal force.