• Title/Summary/Keyword: Nuclear Fuel Test Rig

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Development of Coolant Flow Simulation System for Nuclear Fuel Test Rigs (핵연료조사리그 냉각수 유동 모의장치 개발)

  • Hong, Jintae;Joung, Chang-Young;Heo, Sung-Ho;Kim, Ka-Hye
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.1
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    • pp.117-123
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    • 2015
  • To remove heat generated during a burn-up test of nuclear fuels, the heat generation rate of nuclear fuels should be calculated accurately, and a coolant should be circulated in the test loop at an adequate flow rate. HANARO is an open pool-type reactor with an independent test loop for the burn-up test of nuclear fuels. A test rig is installed in the test loop, and a coolant is circulated through the test loop to maintain the temperature of the nuclear fuel rods within a desired temperature during an irradiation test. The components and sensors in the test rig can be broken or malfunction owing to the flow-induced vibration. In this study, a coolant flow simulation system was developed to verify and confirm the soundness of components and sensors assembled in the test rig with a high flow rate of the coolant.

Development of Disassembly Tool for Intermediate Examination of Nuclear Fuel Rods (핵연료봉 중간검사를 위한 장탈착 툴 개발)

  • Hong, Jintae;Heo, Sung-Ho;Kim, Ka-Hye;Park, Sung-Jae;Joung, Chang-Young
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.4
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    • pp.443-449
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    • 2014
  • To check the characteristics of nuclear fuels during an irradiation test, the nuclear fuel rod needs to be disassembled from the test rig located in the pool of the research reactor. Then, the disassembled fuel rod is delivered to the hot cell for intermediate examination. A fuel rod that passes the intermediate examination is delivered to the reactor pool to be reassembled into the test rig. The irradiation test is resumed with the reassembled test rig. Because nuclear fuel rods irradiated by neutrons are highly radioactive, all the disassembly and reassembly processes should be carried out in the pool of the research reactor to prevent operators being exposed to radiation. In particular, because a test rig is 5.4-m long and the reactor pool of HANARO is 6-m deep, special tools need to be developed for performing the disassembly and reassembly processes. In this study, a new assembly design of nuclear fuel rods for intermediate examination is introduced. Furthermore, tools for treating the irradiated fuel rod assembly are introduced, and their performance is verified by an out pile test.

Development of Induction Brazing System for Sealing Instrumentation Feedthrough Part of Nuclear Fuel Test Rig (핵연료조사리그 계장선 통과부위의 밀봉을 위한 유도 브레이징 시스템 개발)

  • Hong, Jintae;Kim, Ka-Hye;Heo, Sung-Ho;Ahn, Sung-Ho;Joung, Chang-Young;Son, Kwang-Jae;Jung, Yang-Il
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.12
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    • pp.1573-1579
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    • 2013
  • To test the performance of nuclear fuels, coolant needs to be circulated through the test rig installed in the test loop. Because the pressure and temperature of the coolant is 15.5 MPa and $300^{\circ}C$ respectively, coolant sealing is one of the most important processes in fabricating a nuclear fuel test rig. In particular, 15 instrumentation cables installed in a test rig pass through the pressure boundary, and brazing is generally applied as a sealing method. In this study, an induction brazing system has been developed using a high frequency induction heater including a vacuum chamber. For application in the nuclear field, BNi2 should be used as a paste, and optimal process variables for Ni brazing have been found by several case studies. The performance and soundness of the brazed components has been verified by a tensile test, cross section test, and sealing performance test.

A Study on the Sliding/Impact Wear of a Nuclear Fuel Rod in Room Temperature Air:(I) Development of a Test Rig and Characteristic Analysis (상온 핵연료봉 미끄럼/충격 마멸특성연구:(I) 장치개발 및 특성분석)

  • Lee, Young-Ho;Lee, Kang-Hee;Kim, Hyung-Kyu
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1859-1863
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    • 2007
  • A new type of a fretting wear tester has been designed and developed in order to simulate the actual vibration behavior of a nuclear fuel rod for springs/dimples in room temperature. When considering the actual contact condition between fuel rod and spring/dimple, if fretting wear progress due to the flow-induced vibration (FIV) under a specific normal load exerted on the fuel rod by the elastic deformation of the spring, the contacting force between the fuel rod and dimple that were located in the opposite side should be decreased. Consequently, the evaluation of developed spacer grids against fretting wear damage should be performed with the results of a cell unit experiments because the contacting force is one of the most important variables that influence to the fretting wear mechanism. Therefore, it is necessary to develop a new type of fretting test rig in order to simulate the actual contact condition. In this paper, the development procedure of a new fretting wear tester and its performance were discussed in detail.

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Experimental simulation of activity release from leaking fuel rods

  • Somfai, Barbara;Hozer, Zoltan;Nagy, Imre
    • Nuclear Engineering and Technology
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    • v.50 no.7
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    • pp.1148-1153
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    • 2018
  • The Leaking Fuel Experiment test facility was designed to simulate the activity release from spent leaking fuel rods under steady state and transient conditions in the spent fuel pool. The experimental rig included an electrically heated fuel rod with different defects and a cooling system. The fission product transport was simulated by potassium-chloride. The conductivity changes of the water in the cooling system were measured to provide information about the amount of released solution. Defects of different sizes and positions were applied, together with a wide range of rod powers to simulate decay heat. The produced data can be used for predicting the activity release from leaking fuel under storage conditions and for the interpretation of fuel examination procedures.

CERAMOGRAPHY ANALYSIS OF MOX FUEL RODS AFTER AN IRRADIATION TEST

  • Kim, Han-Soo;Jong, Chang-Yong;Lee, Byung-Ho;Oh, Jae-Yong;Koo, Yang-Hyun
    • Nuclear Engineering and Technology
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    • v.42 no.5
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    • pp.576-581
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    • 2010
  • KAERI (Korea Atomic Energy Research Institute) fabricated MOX (Mixed Oxide) fuel pellets as a cooperation project with PSI (Paul Scherrer Institut) for an irradiation test in the Halden reactor. The MOX pellets were fitted into fuel rods that included instrumentation for measurement in IFE (Institutt for Energiteknikk). The fuel rods were assembled into the test rig and irradiated in the Halden reactor up to 50 MWd/kgHM. The irradiated fuel rods were transported to the IFE, where ceramography was carried out. The fuel rods were cut transversely at the relatively higher burn-up locations and then the radial cross sections were observed. Micrographs were analyzed using an image analysis program and grain sizes along the radial direction were measured by the linear intercept method. Radial cracks in the irradiated MOX were observed that were generally circumferentially closed at the pellet periphery and open in the hot central region. A circumferential crack was formed along the boundary between the dark central and the outer regions. The inner surface of the cladding was covered with an oxide layer. Pu-rich spots were observed in the outer region of the fuel pellets. The spots were surrounded by many small pores and contained some big pores inside. Metallic fission product precipitates were observed mainly in the central region and in the inside of the Pu spots. The average areal fractions of the metallic precipitates at the radial cross section were 0.41% for rod 6 and 0.32% for rod 3. In the periphery, pore density smaller than 2 ${\mu}m$ was higher than that of the other regions. The grain growth occurred from 10 ${\mu}m$ to 12 ${\mu}m$ in the central region of rod 6 during irradiation.

The Defect Inspection on the Irradiated Fuel Rod by Eddy Current Test (와전류시험에 의한 조사핵연료봉의 결함 검사)

  • Koo, D.S.;Park, Y.K.;Kim, E.K.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.16 no.1
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    • pp.29-33
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    • 1996
  • The eddy current test(ECT) probe of differential encircling coil type was designed and fabricated, and the optimum condition of ECT was derived for the examination of the irradiated fuel rod. The correlation between ECT test frequency and phase & amplitude was derived by performing the test of the standard rig that includes inner notches, outer notches and through-holes. The defect of through-hole was predicted by ECT at the G33-N2 fuel rod irradiated in the Kori-1 nuclear power reactor. The metallographic examination on the G33-N2 fuel rod was Performed at the defect location predicted by ECT. The result of metallographic examination for the G33-N2 fuel rod was in good agreement with that of ECT. This proves that the evaluation for integrity of irradiated fuel rod by ECT is reliable.

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Experimental Analysis of Fretting Wear Behaviors in Elastic Deformable Contacts (탄성변형 접촉에서 프레팅 마멸거동의 실험적 분석)

  • Lee, Young-Ho;Kim, Hyung-Kyu
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.1
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    • pp.49-54
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    • 2010
  • Fretting wear behavior under elastic deformable contacts was experimentally examined by using a simulated dual cooled fuel rod and its supporting structure. As this fuel rod has larger outer diameter than the typical solid rod to accommodate sufficient internal flow, new supporting structure geometries should be designed and their reliabilities (i.e. vibration characteristics, fretting wear resistance, etc.) are also examined with both analytical and experimental methods. In this study, the supporting structure characteristics and fretting wear behaviors are analyzed and examined by using one of the supporting structure candidates which has an embossing shape. The supporting structure characteristics were examined by using a specially designed test rig and their results were compared with that of analytical method. Based on the test results, the relationship between the supporting structure characteristics and their fretting wear behaviors was discussed in detail.