• Title/Summary/Keyword: Nozzle hole volume

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Influence of Ultra-high Injection Pressure and Nozzle Hole Diameter on Diesel Flow and Spray Characteristics under Evaporating Condition (증발 조건에서 초고압 분사와 노즐 홀 직경이 디젤 유량 및 분무 특성에 미치는 영향에 대한 연구)

  • Cho, Wonkyu;Park, Youngsoo;Bae, Choongsik;Yu, Jun;Kim, Youngho
    • Journal of ILASS-Korea
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    • v.20 no.1
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    • pp.43-52
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    • 2015
  • Experimental study was conducted to investigate the effects of ultra-high injection pressure and nozzle hole diameter on diesel flow and spray characteristics. Electronically controlled ultra-high pressure fuel injection system was made to supply the fuel of ultra-high pressure consistently. Three injection pressures, 80, 160, and 250MPa were applied. Four type of injectors with identical eight nozzle holes were used. The four injectors have nozzle hole diameters of 115, 105, 95, and $85{\mu}m$ respectively. Injection quantity and rate were measured to investigate flow characteristics according to injection pressures and nozzle hole diameters. Mie-scattering and shadowgraph were performed to visualize liquid and vapor phases of diesel spray in a constant volume combustion chamber (CVCC). Ambient conditions of high pressure and high temperature in a diesel engine were simulated by using CVCC.

A Study on the Characteristics of the Spraying Nozzle on Paddy Levee (휴반 살포용 노즐의 분무특성에 관한 연구)

  • 최규홍;손낙율
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.17 no.2
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    • pp.3758-3762
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    • 1975
  • In order to find out the optimum size of nozzle of the power sprayer in the paddy field, four different sized hole of nozzles were tested on its discharge volume per unit time and its effective covering distance. 1. The discharge rate of each nozzle is proportional to square root of the transmitted internal pressure of liquid, and the discharge coefficient ranges from 0.82 to 0.86 at the pressure of 20 to 30 kg/$\textrm{cm}^2$. 2. The effective covering distance is increased as the size of the hole is larded and also the pressure is increased under under the limited pressure. Generally, the effective covering distance is not greatly increased at the pressure of above 25kg/$\textrm{cm}^2$. The distance from the nozzle to the spot where the largest amount of droplets are dropped is about 14.5m for 3.05mm nozzle and 16m for 4.05mm nozzle in the pressure range from 20 to 25kg/$\textrm{cm}^2$. 3. From the above results it is concluded that the 3mm nozzle with the power sprayers, which are now being supplied to the farmers, can be used for disease and insect control on the paddy field of which block size is 30m${\times}$100m, and operators need not to enter the field for spraying. For the 40m${\times}$100m block, 4mm nozzle should be used with large size of pump which discharge capacity is 60l/min or more.

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Transient Breakup Phenomena of Initial Spray from High-Pressure Swirl Injector (와류형 고압인젝터의 초기분무의 분열 과도현상)

  • Choi, Dong-Seok;Kim, Duck-Jool;Ko, Chang-Kwon
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.22 no.8
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    • pp.1132-1140
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    • 1998
  • The disintegration process of initial spray from high-pressure swirl injector was investigated at different injection pressures. The transient breakup phenomena that were difficult to observe at high injection pressure were easily observed at the low injection pressure of 0.4MPa. The effect of fuel remained inside a nozzle hole volume on the penetration of initial spray was also investigated. The disintegration process of initial spray could be classified four regions: the formation of mushroom shape, the first collision, the second collision, and the development of spray, The liquid film of cup shape was particularly found in the second collision region, and the growth ratio of its length and width at low and high injection pressures were compared.

A Study on Nozzle Flow and Spray Characteristics of Piezo Injector for Next Generation High Response Injection (차세대 고응답 분사용 피에조 인젝터의 노즐유동 및 분무특성에 관한 연구)

  • Lee Jin-Wook;Min Kyoung-Doug
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.30 no.6 s.249
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    • pp.553-559
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    • 2006
  • Most diesel injector, which is currently used in high-pressure common rail fuel injection system of diesel engine, is driven by the solenoid coil energy for its needle movement. The main disadvantage of this solenoid-driven injector is a high power consumption, high power loss through solenoid coil and relatively fixed needle response's problem. In this study, a prototype piezo-driven injector, as a new injector mechanism driven by piezoelectric energy based on the concept of inverse piezo-electric effect, has been designed and fabricated to know the effect of piezo-driven injection processes on the diesel spray structure and internal nozzle flow. Firstly we investigated the spray characteristics in a constant volume chamber pressurized by nitrogen gas using the back diffusion light illumination method for high-speed temporal photography and also analyzed the inside nozzle flow by a fully transient simulation with cavitation model using VOF(volume of fraction) method. The numerical calculation has been performed to simulate the cavitating flow of 3-dimensional real size single hole nozzle along the injection duration. Results were compared between a conventional solenoid-driven injector and piezo-driven injector, both equipped with the same micro-sac multi-hole injection nozzle. The experimental results show that the piezo-driven injector has short injection delay and a faster spray development and produces higher injection velocity than the solenoid-driven injector. And the predicted simulation results with the degree of cavitation's generation inside nozzle for faster needle response In a piezo-driven injector were reflected to spray development in agreement with the experimental spray images.

The Optimization of Fuel Injection Nozzles for the Reduction of NOx Emissions in a Large Diesel Engine (대형 디젤엔진의 NOx 저감을 위한 연료분사노즐 최적화 연구)

  • Yoon, Wook-Hyeon;Kim, Byung-Seok;Kim, Dong-Hun;Kim, Ki-Doo;Ha, Ji-Soo
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.6
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    • pp.60-65
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    • 2004
  • Numerical simulations and experiments have been carried out to investigate the effect of fuel injection nozzles on the combustion and NOx formation processes in a medium-speed marine diesel engine. Spray visualization experiment was performed in the constant-volume high-pressure chamber to verify the numerical results on the spray characteristics such as spray angle and spray tip penetration. Time-resolved spray behaviors were captured by high-speed digital camera and analyzed to extract the information on the spray parameters. Spray and combustion phenomena were examined numerically using FIRE code. Wave breakup and Zeldovich models were adopted to describe the atomization characteristics and NOx formation processes. Numerical results were verified with experimental data such as cylinder pressure, heat release rate and NOx emission. Finally, the effects of fuel injection nozzles on the engine performance were investigated numerically to find the optimum nozzle parameters such as fuel injection angle, nozzle hole diameter and number of nozzle holes. From this study, the optimum fuel injection nozzle (nozzle hole diameter, 0.32 mm, number of nozzle holes, 8 and fuel injection angle, $148^{\circ}$) was selected to reduce both the fuel consumption and NOx emission. The reason for this selection could be explained from the highest fuel-air mixing in the early phase of injection due to the longest spray tip penetration and the highest heat release rate after $19^{\circ}$ ATDC due to the increased injection duration.

A Study on the Characteristics of Spray of Swirl Nozzle for Desel Engine Injector(I) (디젤기관용 와류분사 밸브의 분무특성에 관한 연구 (1) (대기압하의 분사))

  • 안수길;노철승;박상길
    • Journal of Advanced Marine Engineering and Technology
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    • v.8 no.2
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    • pp.88-97
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    • 1984
  • The combustion process and the performance of a diesel engine are considerably affected by the characteristics of fuel spray. It is known that the spray of swirl nozzle for diesel engine injector of small orifice ratio becomes soft spray that has no core, therefore its penetration, one of the characteristics of spray becomes werse inspite of its good dispersion. In this paper, the spray characteristics of variously designed swirl nozzle for diesel injector were investigated by the photographic method. The nozzles, used in this experiment, vary in the diameter of swirl chambers and orifice ratio. From the results of the study, the sprays of this type nozzle of optimum swirl chamber and orifice ratio show that penetration decreased slightly but dispersion and spray volume increased remarcably, compared with unswirled single hole nozzle of the same size. It was suggested as a reason for the results, that the spray of this type swirl nozzle is similar to hard spray, therefore the core of the spray sustains good penetration considerably.

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Analytical Study on Unsteady Flow Characteristics of Urea-SCR Single Hole Injector depend on Nozzle Shape Change (Urea-SCR 단홀 Injector 노즐형상 변화에 따른 비정상유동특성의 해석적 연구)

  • Hwang, Jun Hwan;Park, Sung-Young
    • Journal of ILASS-Korea
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    • v.24 no.3
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    • pp.105-113
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    • 2019
  • In this paper, a study of Urea-SCR System for Dosing Injector for responding to enhanced environmental regulations has been conducted. There is a limit to the experimental approach due to the structural characteristics of the injector. In order to overcome this problem, The analysis was performed assuming unsteady turbulent flow through computational fluid analysis and the internal flow characteristics of the injector were analyzed. By changing the nozzle shape of the injector, the performance factors of the swirl injector by shape were selected and compared. The design parameters were modified by changing the diameter of the nozzle at a constant ratio compared to the base model. Swirl coefficient, outlet mass flow, and sac volume were selected as performance parameters of the injector. The Conv. model to which the taper was applied showed the dominance in mass flow rate, discharge coefficient and swirl because of the smooth fluid flow by shape. Swirl coefficient, outlet mass flow, and sac volume were selected as performance parameters of the injector. As a result of the comparison coefficient derivation with those performance parameters for comparing the performance of the model-specific injector, the Conv-140 model with the nozzle diameter expanded by 140% showed the best value of the comparison coefficient.

Droplet Sizes and Velocities from Single-Hole Nozzle in Transversing Subsonic Air-stream (아음속 횡단류에 수직 분사되는 분무의 액적크기 및 속도 분포 특성)

  • Lee, In-Chul;Cho, Woo-Jin;Lee, Bong-Su;Kim, Jong-Hyun;Koo, Ja-Ye
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2007.04a
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    • pp.106-109
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    • 2007
  • The spray plume characteristics of liquid water jet injected into subsonic cross-flow at 42 m/s were experimentally investigated. Nozzle has a 1.0 m diameter and L/D=5. Droplet sizes, velocities, volume flux were measured at each downstream area of the injector exit using phase Doppler particle anemometry. Measuring probe position is moved with 3-way transversing machine. Experimental results indicate that SMD is varied from 75 to $120{\mu}m$ distribution and it is uncertain layer structure. SMD peaks at the top of the spray plume. This phenomenon is related to the momentum exchange between column waves and cross-flow stream. Droplet vector velocities were varied from 11.5 to 33 m/s. A higher-velocity region can be identified in down edge region at Z/D : 40, 70 and 100. Lower-velocity region were observed on bottom position of the spray plume. Volume flux is a criterion to the droplet concentration. All volume flux distribution has a same structure that continuously decreases from the center region to the edge of the plume. Z/D : 20 is spatially less concentrated than in Z/D : 100.

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Basic Study on the Application of a Computational Technique to Behavior Characteristics Analysis of the Evaporative Diesel Spray (증발디젤분무의 거동특성해석을 위한 계산기법 적용에 관한 기초 연구)

  • Yeom, J.K.
    • Journal of Power System Engineering
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    • v.14 no.6
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    • pp.5-12
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    • 2010
  • In this study, an analysis of evaporative diesel spray and an usefulness of a general-purpose program, ANSYS CFX release 11.0, are investigated through the comparison and investigation of the experimental results carried out under an evaporative field, in which there is phase transition, by an exciplex fluorescence method and the results analyzed by the CFX program. The diesel fuel called n-Tridecane, $C_{13}H_{28}$, is injected from a single-hole nozzle (l/d=1.0mm/0.2mm) into a constant volume chamber under a high temperature and pressure. In the same condition as the experimental condition, the analysis was carried out. Both results of the spray tip penetration were almost coincident at each time. The results have validated the usefulness of this analysis. As a result, if the ambient pressure is high, the spray tip penetration will be shortened and move toward the nozzle exit.

SPRAY CHARACTERISTICS OF DME IN CONDITIONS OF COMMON RAIL INJECTION SYSTEM(II)

  • Hwang, J.S.;Ha, J.S.;No, S.Y.
    • International Journal of Automotive Technology
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    • v.4 no.3
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    • pp.119-124
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    • 2003
  • Dimethyl Ether (DME) is an excellent alternative fuel that provides lower particulate matter (PM) than diesel fuel under the same engine operating conditions. Spray characteristical of DME in common rail injection system were investigated within a constant volume chamber by using the particle motion analysis system. The injector used in this study has a single hole with the different orifice diameter of 0.2, 0.3 and 0.4 mm. The injection pressure was fixed at 35MPa and the ambient pressure was varied from 0.6 to 1.5 MPa. Spray characteristics such as spray angle, spray tip penetration and SMD (Sauter mean diameter) were measured. Spray angle was measured at 30d$_{0}$, downstream of the nozzle tip. The measured spray angie increased with increase in the ambient pressure. Increase of the ambient pressure results in a decrease of spray penetration. The experimental result, of spray penetration were compared with the predicted one by theoretical and empirical models. Increase in the ambient pressure and nozzle diameter results in an increase of SMD at a distance 30, 45 and 60d$_{0}$, downstream of the nozzle, respectively.ely.