• Title/Summary/Keyword: Nozzle cavitation

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A Study on Nozzle Flow and Spray Characteristics of Piezo Injector for Next Generation High Response Injection (차세대 고응답 분사용 피에조 인젝터의 노즐유동 및 분무특성에 관한 연구)

  • Lee Jin-Wook;Min Kyoung-Doug
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.30 no.6 s.249
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    • pp.553-559
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    • 2006
  • Most diesel injector, which is currently used in high-pressure common rail fuel injection system of diesel engine, is driven by the solenoid coil energy for its needle movement. The main disadvantage of this solenoid-driven injector is a high power consumption, high power loss through solenoid coil and relatively fixed needle response's problem. In this study, a prototype piezo-driven injector, as a new injector mechanism driven by piezoelectric energy based on the concept of inverse piezo-electric effect, has been designed and fabricated to know the effect of piezo-driven injection processes on the diesel spray structure and internal nozzle flow. Firstly we investigated the spray characteristics in a constant volume chamber pressurized by nitrogen gas using the back diffusion light illumination method for high-speed temporal photography and also analyzed the inside nozzle flow by a fully transient simulation with cavitation model using VOF(volume of fraction) method. The numerical calculation has been performed to simulate the cavitating flow of 3-dimensional real size single hole nozzle along the injection duration. Results were compared between a conventional solenoid-driven injector and piezo-driven injector, both equipped with the same micro-sac multi-hole injection nozzle. The experimental results show that the piezo-driven injector has short injection delay and a faster spray development and produces higher injection velocity than the solenoid-driven injector. And the predicted simulation results with the degree of cavitation's generation inside nozzle for faster needle response In a piezo-driven injector were reflected to spray development in agreement with the experimental spray images.

Prediction of the internal flow in a pintle nozzle for LPG engine (LPG 엔진용 고압 핀틀노즐 내부유동 수치해석)

  • Jeong, Hong-Cheol;Kim, Byeong-Cheol
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.21 no.8
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    • pp.1077-1085
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    • 1997
  • The use of "clean fuels" such as butane, propane, and mixtures of these (LPG) is an attractive way to reduce exhaust emissions. In this study internal flow of the pintle type injector for LPG engine is studied. The breakup of liquid jet is the result of competing, unstable hydrodynamic forces acting on the liquid jet as it exits the nozzle. The nozzle geometry and up-stream injection conditions affect the characteristics of flow inside the nozzle, such as turbulence and cavitation bubbles. A set of calculations of the internal flow in a pintle type nozzle were performed using a two dimensional flow simulation under different nozzle geometry and upstream flow conditions. The calculation showed that the turbulent intensity and discharge coefficient are related to needle leading angle(.alpha.) and needle lift.edle lift.

Effects of Hole Drilling Angle on Internal Flow of Gasoline Direct Injection Injector (Hole drilling angle이 가솔린 직접 분사식 인젝터의 내부 유동에 미치는 영향)

  • Kim, Huijun;Park, Sungwook
    • Journal of ILASS-Korea
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    • v.26 no.4
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    • pp.197-203
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    • 2021
  • In gasoline direct injection injectors, cavitation can be generated inside the hole because of their high injection pressure. In this paper, the effects of cavitation development in injector were investigated depending on the various hole drilling angles were investigated by a numerical method. In order to verify the internal flow model, injection rate and injection quantity of individual holes were measured. The BOSCH long tube method was used to measure the injection rate. As a result, even if the hole diameters were the same, the discharge coefficient differed by up to 10% depending on the hole angle. Moreover, if the hole drilling angle became greater than 30°, the area coefficient and the discharge coefficient decreased as the nozzle outlet was blocked due to cavitation.

A Study on the Characteristics of Liquid Jet in Crossflows Using Elliptical Nozzles (타원형 노즐을 이용한 횡단류 유동에서 액체제트 특성 연구)

  • Song, Yoonho;Hwang, Donghyun;Ahn, Kyubok
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2017.05a
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    • pp.320-324
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    • 2017
  • Effect of elliptical orifice on the spray characteristics of liquid jet ejecting into subsonic crossflows were experimentally studied. Circular/elliptical plain-orifice injectors, which had different ratios of the orifice length to diameter and major axis to minor axis, were used for transverse injection. Compared with the previous research, breakup lengths of elliptical nozzles are shorter than circular nozzles at all experimental condition. Cavitation/hydraulic flip are considered as a reduction in the breakup length at all circular/elliptical nozzle. In the case of liquid column trajectories, major axis which was placed to the crossflows, increases the frontal area of the liquid column exposed to the crossflows. Hence, the aerodynamic force exerted on the jet is increased and the penetration depth is reduced.

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Characteristics of Internal Flow and Fuel Spray in a Fuel Nozzle Orifice (연료노즐의 내부유동 및 외부분무 특성)

  • Hong, S.T.;Park, J.H.;Koo, J.Y.
    • Journal of ILASS-Korea
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    • v.1 no.1
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    • pp.76-84
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    • 1996
  • The nozzle geometry and up-stream inject ion condition affect the characteristics of flow inside the nozzle. such as turbulence and cavitation bubbles. Flow details in fuel nozzle orifice with sudden contraction of cross sectional area have been investigated both experimentally and numerically. The measurements of velocities of internal flow in a scaled-up nozzle with different length to diameter rat io(L/d) were made by laser Doppler velocimetry in order to clarify the effect of internal flow on the characteristics of fuel spray. Mean and fluctuating velocities and discharge coefficients were obtained at various Reynolds numbers. The turbulent intensity and turbulence kinetic energy in a sharp inlet nozzle were higher than that in a round inlet nozzle. Calculations were also performed for the same nozzles as scaled-up experimental nozzles using the SIMPLE algorithm. External spray behavior under different nozzle geometry and up-stream flow conditions using Doppler technique and visualization technique were also observed.

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Experimental Study for the Development of New Type Water Ejector (신형 수이젝터 개발을 위한 실험연구)

  • Mun, Soo-Bum;Choi, Hyun-Kue;Choi, Jae-Hyuk;Kwon, Hyung-Jung;Kim, Kyung-Keun;Choi, Soon-Ho
    • Journal of Advanced Marine Engineering and Technology
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    • v.30 no.6
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    • pp.677-684
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    • 2006
  • An ejector is a fluid transfer device to be used for mixing of fluids, maintaining vacuum, and overcoming a poor suction condition. To date, most ejectors have been made from the casting process. which is time-consuming and high-cost process. Therefore, a new production method of ejectors is desired if any. In this experimental study, we proposed a new type ejector manufactured from the commercial fitting materials and the welding process, which is equipped with an orifice type nozzle. The proposed ejector has a good integrity compared with the conventional ejector because the fittings have manufactured by forging and they have more strength than the casting materials. Furthermore we adopted a multi-opening orifice type nozzle for improving a suction capacity and compared with a single-opening orifice type nozzle. From the experimental results. we confirmed that the multi-opening nozzle had a food suction capacity than the single-opening nozzle and the proposed new type ejector showed higher vacuum than the conventional type ejector in non-load condition. These improved characteristics suggests that a new type ejector by using the commercial fittings opens the feasibility to be adopted in various industry fields and that the increased suction capacity can be achieved by altering the nozzle design of a conventional ejector.

공업용수배관의 캐비테이션-침식특성에 관한 연구 ( 1 ) ( Study on the Charactistics of Cavitation Erosion for Industrial Water Piping ( 1 ) )

  • 김윤곤
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.30 no.4
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    • pp.312-319
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    • 1994
  • Recently, with the rapid development in the industries such as an iron mill and chemical plants, there is enlarged by the use of the piping. Sepecially, the piping connected with a fluid, if it is increase the speed of running fluid, ought to generate cavitation phenomenon with unbalanced pressure. So, the cavitation phenomenon cause serious damage of the piping, because it generate erosion and corrosion in the piping. In this study, the steel pipe piping water (SPPW) and SPPW on weldment were tested by using of cavitation-erosion test apparatus with nozzle and were investigated under the marine environment of liquid. (specific resistance : 25 $Omega$. cm) The main results obtained are as follows : 1) The total weight loss and weight loss rate of affected zone of weldment by corrosion-erosion in the sea water are more increased than that of base metal. 2) The electrode potential by corrosion-erosion in the sea water becomes less noble than that of base metal, and current density is more increased. 3) As time goes by, the total weight loss and weight loss rate by cavitation erosion-corrosion in air-liquid 2 phase flow become more increased then those in only liquid solution. but these values turn to be decreased.

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Study on the frequency of self-excited pulse jet

  • Wang, Jian;Li, Jiangyun;Guan, Kai;Ma, Tianyou
    • International Journal of Fluid Machinery and Systems
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    • v.6 no.4
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    • pp.206-212
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    • 2013
  • Self-excited pulse jet is a specific nozzle with a closed chamber which can change a continuous jet into a pulse one. Energy of the pulse jet can be output not only unevenly but also with multifrequency. With the peak pressure of pulse jet, the hitting power would be 2~2.5 times higher than that of continuous jet. In order to reveal the correlation between the self-excited pulse frequency and nozzle diameter ratio, nozzle spacing and operating pressure, the model of 3D unsteady cavitation model has been used. We found that with the same nozzle structure parameters and the different operating pressure, the self-excited frequency and the width of peak crest are different, but the wave profiles are similar. With FFT, we also found that the less bandwidth of amplitude in low frequency range will lead to the wider wave crest of outlet velocity in its time domain, and the larger force of the strike will be gained. By studying the St of self-excite nozzle, not only the frequency of a certain nozzle can be predicted, but also a nozzle structure with a certain frequency can be designed.

A Numerical Study on the Control of the Gap Flow Using a Fluid Supply Device (유체 공급장치를 활용한 간극유동 제어에 관한 수치적 연구)

  • Seo, Dae-Won;Oh, Jung-Keun;Lee, Seung-Hee
    • Journal of the Society of Naval Architects of Korea
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    • v.46 no.6
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    • pp.578-586
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    • 2009
  • Recently, horn-type rudders are generally being used at high speed container ships and are frequently suffering from the cavitation occurs on the rudder surface in the vicinity of the gap between the horn and rudder plate. In the present study, a fluid supplying device is employed as to decrease the gap cavitation of the horn-type rudder. The device is devised to inject the water against the pressure side through the nozzle installed inside of the gap to control the gap flow. Numerical calculations are performed to investigate the effectiveness of the device and the results show that the device can noticeably reduce the gap cavitation. The rates of water injection for achievement of the maximum retardations of gap flow are also sought.

Secondary Flow Patterns of Liquid Ejector with Computational Analysis (액체상 이젝터의 2차측 액체 송출량 특성 전산해석)

  • Kwon, Kwisung;Yun, Jinwon;Sohn, Inseok;Seo, Yongkyo;Yu, Sangseok
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.39 no.2
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    • pp.183-190
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    • 2015
  • An ejector is a type of non-powered pump that is used to supply a secondary flow via the ejection of a primary flow. It is utilized in many industrial fields, and is used for fueling the vehicle because of less failures and simple structure. Since most of ejectors in industry are gas-to-gas and liquid to gas ejector, many research activities have been reported in optimization of gas ejector. On the other hand, the liquid ejector is also applied in many industry but few research has been reported. The liquid ejector occurs cavitation, and it causes damage of parts. Cavitation has bees observed at the nozzle throat at the specified pressure. In this study, a two-dimensional axisymmetric simulation of a liquid-liquid ejector was carried out using five different parameters. The angle of the nozzle plays an important role in the cavitation of a liquid ejector, and the performance characteristics of the flow ratio showed that an angle of $35^{\circ}$ was the most advantageous. The simulation results showed that the performance of the liquid ejector and the cavitation effect have to be considered simultaneously.