• Transactions of the Korean Society of Mechanical Engineers A
• /
• v.37 no.11
• /
• pp.1361-1369
• /
• 2013

This study performs a computational fluid dynamics (CFD) analysis of the inner flow of a multihole injector nozzle by using ANSYS CFX 13.0. Based on the obtained results, a design of experiment (DOE) was performed and applied to investigate the effects of injector nozzle design parameters on cavitation. To analyze the design sensitivity and signal-to-noise ratio (S/N ratio), the hole diameter, hole length, hole angle, and K-factor of the nozzle hole were selected as design parameters, and the effect of these parameters was investigated at 16 experimental points. Consequently, it was found that the effect of the K-factor on the cavitation and inner flow of the injector nozzle is the greatest. Thus, the selection of a suitable K-factor is important in nozzle design considering cavitation flow.

• Transactions of the Korean Society of Automotive Engineers
• /
• v.21 no.6
• /
• pp.108-116
• /
• 2013

Diesel engine injector is used for spraying the fuel into the cylinder chamber. Complex phenomenon like cavitation occurs from small scale domain, highly pressurized condition and rapid injection. Flow inside the nozzle affects the whole engine performance including combustion and exhaust, therefore understanding the flow inside the injector nozzle is very important. In this paper, cylindrical and convergent-divergent nozzles are suggested for nozzle types and their influences on nozzle internal flow and nozzle outlet characteristics will be analyzed by changing their outlet diameters.

• Journal of Mechanical Science and Technology
• /
• v.18 no.7
• /
• pp.1222-1235
• /
• 2004

This study examines the influence of geometry on the internal flow and macroscopic behavior of the spray in Diesel nozzles. For this investigation, two bi-orifice nozzles were employed: one cylindrical and one conical. The first step is to use a non-destructive characterization method which is based on the production of silicone moulds so that the precise internal geometry of the two nozzles can be measured. At this stage the nozzles have been characterized dimensionally and therefore the internal flow can be studied using CFD calculations. The results gained from this experiment make it possible also to ascertain the critical cavitation conditions. Once the critical cavitation conditions have been identified, the macroscopic parameters of the spray can be studied in both cavitating and non-cavitating conditions using a test rig pressurized with nitrogen and with the help of a image acquisition system and image processing software. Consequently, research can be carried out to determine the influence that cavitation has on macroscopic spray behavior. From the point of view of the spray macroscopic behavior, the main conclusion of the paper is that cavitation leads to an increment of the spray cone angle. On the other hand, from the point of view of the internal flow, the hole outlet velocity increases when cavitation appears. This phenomenon can be explained by the reduction in the cross section of the liquid phase in the outlet section of the hole.

• Transactions of the Korean Society of Automotive Engineers
• /
• v.7 no.6
• /
• pp.49-56
• /
• 1999

The effects of the internal flow in a D.I. Diesel injection nozzle on the atomization of a spray were analyzed experimentally. Flow visualization studies were made using a transparent acrylic model nozzle as a diesel nozzle . Water instead of disel fuel was used as the injection liquid. The geometry of the model nozzle was scaled up 10 times of the actual nozzle and the injection pressure for the model nozzle was adjusted so as to achieve a Reynolds number at the discharge hole that was the same as the actual nozzle. Experimental results show that when the needle lift was small, the high turbulence in the sac chamber generated by the high velocity seat flow made the spread angle of the spray plume large. Cavitation, which arose from the sac chamber, makes the spread angle of the spray plume large but the discharge coefficient small.

• Transactions of the Korean Society of Mechanical Engineers B
• /
• v.35 no.10
• /
• pp.1005-1012
• /
• 2011

The purpose of this study was to investigate the internal nozzle flow and cavitation characteristics numerically in both circular and elliptical nozzles. The program FLUENT 6.2 was used to perform the numerical simulation of the cavitating flow in the nozzles. A comparison was made between the cavitation shapes predicted numerically and those found experimentally in order to validate the numerical solution. This study showed that the cavitation in the circular nozzle had a cylindrical shape that was symmetrical with the nozzle axis. However, the cavitation in the elliptical nozzles had a horseshoe-like shape. In addition, the radial velocity distribution varied between the major and the minor axis planes when the working fluid was flowing into the inlet.

• Journal of ILASS-Korea
• /
• v.7 no.1
• /
• pp.36-42
• /
• 2002

The objective of this investigation was to obtain an excellent spray at the low injection pressure. When cavitation occurred in the nozzle hole the atomization of the liquid jet enhanced considerably. In this experiments, a acrylic nozzle which was installed the gap and installed the bypass in the nozzle hole was used to enhance the atomization of the liquid jet at the few injection pressure. The liquid flow in the nozzle hole was photographed by a transmitted light using a micro flash. The spray angle was measured by macroscope images of PMAS and the Sauter mean diameter was measured by PDA system. The pressure of the notate hole was measured by pressure transducer. It was found that enhanced atomization of the liquid jet at the low injection pressure was obtained by installing the gap and the bypass at the single hole nozzle.

• Transactions of the Korean Society of Automotive Engineers
• /
• v.21 no.1
• /
• pp.99-106
• /
• 2013

DME (Di-Methyl Ether) is synthetic product that is produced through dehydration of methanol or a direct synthesis from syngas. And it is able to save fossil fuel and reduce pollutants of emission such as PM and $CO_2$. In spite of its advantages it is difficult to design DME fuelled engine system because DME fuel may cause to severely generate cavitation and corrosion in fuel delivery system due to physical properties of DME. Therefore, in this study three-dimensional internal flow characteristics with consideration of cavitation were predicted in the DME injector using diesel and DME fuel. Moving grid technique was employed to describe needle motion and 1-D hydraulic simulation of injector was also simulated to obtain transient needle motion profiles. The results of simulation show that cavitations was generated at the inlet of nozzle near high velocity region both diesel and DME. And mass flow rate of DME is reduced by 4.73% compared to that of diesel at maximum valve lift because cavitation region of DME is much more larger. To increase flow rate of DME injector, internal flow simulation has been conducted to investigate the nozzle hole inner R-cut effect. The flow rates of diesel and DME increase as R-cut increases, and flow coefficient of DME fuel injector was increased by 6.3% on average compared with diesel fuelled injector. Finally, optimum shape of DME injector nozzle is suggested through the comparison of flow coefficient with variation of nozzle hole inner R-cut.

• Transactions of the Korean Society of Automotive Engineers
• /
• v.18 no.5
• /
• pp.108-114
• /
• 2010

The injection nozzle of an electro-hydraulic injector is being opened and closed by movement of a injector's needle which is balanced by pressure at the nozzle seat and at the needle control chamber, at the opposite end of the needle. In this study, the effects of needle movement in a piezo-driven injector on unsteady cavitating flows behavior inside nozzle were investigated by cavitation numerical model based on the Eulerian-Lagrangian approach. Aimed at simulating the 3-D two-phase flow behavior, the three dimensional geometry model along the central cross-section regarding of one injection hole with real design data of a piezo-driven diesel injector has been used to simulate the cavitating flows for injection time by at fully transient simulation with cavitation model. The cavitation model incorporates many of the fundamental physical processes assumed to take place in cavitating flows. The simulations performed were both fully transient and 'pseudo' steady state, even if under steady state boundary conditions. As this research results, we found that it could analyze the effect the pressure drop to the sudden acceleration of fuel, which is due to the fastest response of needle, on the degree of cavitation existed in piezo-driven injector nozzle.

• Journal of ILASS-Korea
• /
• v.16 no.4
• /
• pp.186-194
• /
• 2011

This study performed the numerical analysis of the internal nozzle flows including cavitation phenomena by using the automated body-fitted grid generator and the multi-fluid model. The effect of grid refinement and the validation of multifluid model were investigated using four computational meshes under two test conditions. The mesh #3 was chosen as the optimum which can reduce the computational time and have good prediction ability to identify the cavitation region simultaneously. In addition, the computed results using multi-fluid model were compared with the reference experimental observations and numerical simulation results using homogeneous equilibrium model. From the distribution of volume fraction and velocity field, the multi-fluid model predicted the internal nozzle flows well when the liquid quality parameters were selected as $1.0{\times}10^{12}$ for initial number density and 25 ${\mu}m$ for bubble diameter.

• Transactions of the Korean Society of Mechanical Engineers B
• /
• v.32 no.2
• /
• pp.107-116
• /
• 2008

The jet pumps are widely used to transfer the fuel between the tanks in an aircraft fuel supply system. However detailed design procedures for determining the size of components of the jet pumps are not known so well. In this paper, the flow characteristics of the jet pump, which is applied in the fuel transfer system for the smart UAV (Unmanned Aerial Vehicle), were experimentally investigated using the acrylic jet pump model for the visualization of the internal flow. The pressure distributions within the jet pump were measured, and then the loss coefficients of each part were calculated. The effects of Reynolds number and the distances (S) between the exit of the primary nozzle and the mixing chamber entrance were investigated. In addition, cavitation phenomena were considered through the flow visualization inside the jet pump. As a conclusion from the experiment, the contraction shape of the primary nozzle has a strong effect on the loss coefficient of the nozzle and the cavitation occurrence. Cavitation starts around the nozzle exit, and then it propagates to the full flow fields of the jet pump.