• 제목/요약/키워드: Nozzle Printing

검색결과 95건 처리시간 0.029초

고점도 전도성 잉크 패터닝 기술을 이용한 고성능 미세전극 패턴 구현 (Implementation of High Performance Micro Electrode Pattern Using High Viscosity Conductive Ink Patterning Technique)

  • 고정범;김형찬;당현우;양영진;최경현;도양회
    • 한국정밀공학회지
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    • 제31권1호
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    • pp.83-90
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    • 2014
  • EHD (electro-hydro-dynamics) patterning was performed under atmospheric pressure at room temperature in a single step. The drop diameter smaller than nozzle diameter and applied high viscosity conductive ink in EHD patterning method provide a clear advantage over the piezo and thermal inkjet printing techniques. The micro electrode pattern was printed by continuous EHD patterning method using 3-type control parameters (input voltage, patterning speed, nozzle pressure). High viscosity (1000cps) conductive ink with 75wt% of silver nanoparticles was used. EHD cone type nozzle having an internal diameter of $50{\mu}m$ was used for experimentation. EHD jetting mode by input voltage and applied 1st order linear regression in stable jet mode was analyzed. The stable jet was achieved at the amplitude of 1.4~1.8 kV. $10{\mu}m$ micro electrode pattern was created at optimized parameters (input voltage 1.6kV, patterning speed 25mm/sec and nozzle pressure -2.3kPa).

개인안전 제품을 위한 3 차원 다공성 폴리머 프린팅의 최적화 공정조건에 대한 연구 (Study of Optimal Process Conditions of 3D Porous Polymer Printing for Personal Safety Products)

  • 유찬주;김혜수;박준한;윤단희;신종국;신보성
    • 한국정밀공학회지
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    • 제33권5호
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    • pp.333-339
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    • 2016
  • In this paper, a fundamental experiment regarding the formation of porous 3D structures for personal safety products using 3D PPP (Porous Polymer Printing) was introduced for the first time. The filament was manufactured by mixing PP (Polypropylene) and CBA (Chemical Blowing Agent) with polymer extruder, and the diameter of the filament was approximately 1.75mm. The proposed 3D PPP method, combined with the conventional FDM (Fused Deposition Modeling) procedure, was influenced by process parameters, such as the nozzle temperature, printing speed and CBA density. In order to verify the best processing conditions, the depositing parameters were experimentally investigated for the porous polymer structure. These results provide parameters under which to form a multiple of 3D porous polymer structures, as well as various other 3D structures, and help to improve the mechanical shock absorption for personal safety products.

EHD Ink Jet Printing 기술을 이용한 Conductive Particle의 전기전도도에 미치는 영향 (Effect of Conductive Particles on Electrical Conductivity using EHD Ink Jet Printing Technology)

  • 안주훈;이용찬;최대산;이창열
    • 항공우주시스템공학회지
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    • 제12권6호
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    • pp.1-8
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    • 2018
  • 투명 전극에 사용되는 필름인 이방성전도필름은 전도성 입자를 재료로 하여 열 압착법으로 제조되고 있다. 하지만 열 압착법은 낭비되는 재료가 많고 공정이 복잡하다는 단점을 가지고 있으며, 이와 같은 단점을 극복하기 위해 전도성 입자 잉크를 이용한 잉크젯 프린팅 기술을 제안하였다. 잉크의 특성 및 프린팅 조건은 패터닝 선 두께에 영향을 주게 되며, 미세 패터닝을 위한 최적 조건 도출이 중요하다. 본 논문에서는 전도성 입자 잉크를 제작하였으며, 노즐의 두께와 유량을 변화하여 패터닝 결과물을 제작하였고, 전도성 입자 잉크의 토출에 따른 전기전도도를 도출하였다.

Numerical Simulation of Micro-Fluidic Flows of the Inkjet Printing Deposition Process for Microfabrication

  • Chau S.W.;Chen S.C.;Liou T.M.;Hsu K.L.;Shih K.C.;Lin Y.J.
    • 한국전산유체공학회:학술대회논문집
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    • 한국전산유체공학회 2003년도 The Fifth Asian Computational Fluid Dynamics Conference
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    • pp.113-115
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    • 2003
  • Droplet impinging into a cavity at micro-scale is one of important fluidic issues for microfabrications, e.g. bio-chip applications and inkjet deposition processes in the PLED panel manufacturing. The droplets generally dispensing from an inkjet head, which contains an array of nozzles, have a volume in several picoliters, while each nozzle jets the droplets into cavities with micron-meter size located on substrates. Due to measurement difficulties at micro-scale, the numerical simulation could serve as an efficient and preliminary way to evaluate the micro-sized droplet impinging behavior into a cavity. The micro-fluidic flow is computed by solving the three-dimensional Navier-Stokes equations through a finite volume discretization. The droplet front is predicted by a volume-of-fluid approach, in which the surface tension is modeled as a function of the fluid concentration. This paper discusses the influence of fluid properties, such as surface tension and fluid viscosity, on micro-fluidic characteristics at different jetting speeds in the deposition process via the proposed numerical approach.

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메탈 인쇄용 압전 헤드 제작 프로세스 연구 (Studies of Printing Head Fabrication Process For Mano Metal Printing System)

  • 유영석;김영재;심원철;박창성;정재우;오용수
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2006년도 제37회 하계학술대회 논문집 C
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    • pp.1623-1624
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    • 2006
  • It is a paper for design, manufacture and estimation of industry inkjet head. Simulations for Actuator, Ink flow and Ejection are executed for securing design ability. Relations between droplet and properties of ink are explained closely through simulation for nozzle. Actually, two silicon plates are made by dry and wet etching and directly bonded. PZT materials is attached on the bended ink flow part and cut to $540{\mu}m$ interval by dicing saw. Actuator was seen variation within 10% between simulation and actual head. Through the ejection estimation, it is shown that stabilized driving voltages change according to viscosity and surface tension of metal ink. Using the metal ink of viscosity of 4.8 cps and surface tension of 0.025 N/m, it is possible to eject the stable droplets with 5m/s, 20 pl, 5 kHz.

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잉크젯 프린팅용 pink-red 수계 무기잉크의 제조 및 특성평가 (Characterization and synthesis of aqueous pink-red ceramic ink for digital inkjet printing)

  • 이원준;황해진;한규성;조우석;김진호
    • 한국결정성장학회지
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    • 제25권1호
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    • pp.20-26
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    • 2015
  • 세라믹 잉크젯 기술은 아트타일, 장식용 도자기 등에 이용되고 있으며, 원료의 효율이 높고 낮은 제작비용으로 다양한 이미지를 빠르고 정확하게 인쇄할 수 있다는 장점을 가지고 있다. 잉크젯 프린팅 타일에 나노세라믹안료를 적용하기 위해서는 안정적인 잉크분산성 확보가 필수적이다. 본 논문에서는 잉크젯 인쇄용 수계 pink-red 세라믹잉크의 특성을 보여주고 있다. $CaCr_{0.1}Sn_{0.8}SiO_5$ 안료는 고상법을 이용하여 합성하였고, 잉크 토출 시 잉크젯 헤드의 노즐 막힘을 방지하기 위해 어트리션밀을 이용하여 분쇄한 안료를 사용 하였다. 수계 세라믹잉크 제조 시 $CaCr_{0.1}Sn_{0.8}SiO_5$ 나노안료의 농도는 10 wt%로 고정하였고, sodium dodecyl sulfate(SDS)를 0.4 wt% 첨가 하였을 때 최적의 분산성을 가지는 것을 확인할 수 있었다. 또한 수계 세라믹 잉크의 원활한 토출을 위해 polyvinyl alcohol(PVA)을 0.18 wt% 첨가하여 점도 조절을 하였다. 제조된 pinkred 세라믹 잉크는 토출 시 $180{\mu}s$ 이후 구형의 단일액적을 형성 하는 것을 확인할 수 있었다.

압전 프린트헤드의 잉크드롭 최적형성을 위한 각 노즐제어 (Each Nozzle Control for Optimum Formation of Ink Drop of Piezoelectric Printing Head)

  • 최근수;윤신용;백수현;김용
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2006년도 추계학술대회 논문집 전기기기 및 에너지변환시스템부문
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    • pp.215-217
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    • 2006
  • 본 논문에서는 잉크젯 프린팅 기술을 이용한 산업용 FPCB의 패턴형성을 위한 잉크드롭의 최적형성을 연구목적으로 하였다. 이를 위하여 압전헤드에 대한 구동특성을 해석하였으며 드롭형성을 위한 전압파형의 크기, 펄스폭, 기울기(감속)조정을 통하여 잉크드롭을 최적으로 형성하도록 제어기(FPGA)를 구성하였으며 실험결과를 통하여 잉크의 최적형성 과정을 확인할 수 있었으며 잉크 드롭시 1[mm]에 ${\pm}10$[um]의 드롭오차를 ${\pm}2$[um]까지 감소시켜 50[um]패턴을 프린트하였다.

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UV Curing 공정을 이용한 오피스용 SFF System 개발 (Development of Office Type SFF System)

  • 권정재;조현택;백영종;김동수
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2007년도 춘계학술대회A
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    • pp.1400-1403
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    • 2007
  • The 3DP(three dimensional printing) technology is one of the SFF(solid freeform fabrication) technologies which has recently come into a spotlight due to its suitability to various field. A manufacturing process of product is using many pattern formation technology. The 3DP technology uses multi nozzle that can fabricate three dimensional object of high speed and accuracy. In this paper, we introduce a development of the office type solid freeform fabrication system. This system is used UV resin and multi-piezo head.

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An Impact Position Control of the Ink Droplet of Inkjet Printer

  • Cho, Young-Wan
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2005년도 ICCAS
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    • pp.2509-2512
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    • 2005
  • In this paper, a position control scheme of the ink droplet is presented for the high image quality and print speed inkjet printer. The proposed scheme estimates the impact position and compensates it by control of the fire strobe time based on the dynamic equations describing the moving trajectory of the ink droplet. Compared to the conventional fire strobe control which is based on the simple synchronization the fire strobe with the position signal of the inkjet nozzle, the proposed control scheme provides more accurate impact position control during the carrier is moving with accelerated or decelerated speed as well as constant speed. The availability of printing during the acceleration and deceleration states of the carrier moving enables the print speed up and the frame size down which means the cost down.

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