• Title/Summary/Keyword: Nozzle Position

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High-power fiber laser cutting parameter optimization for nuclear Decommissioning

  • Lopez, Ana Beatriz;Assuncao, Eurico;Quintino, Luisa;Blackburn, Jonathan;Khan, Ali
    • Nuclear Engineering and Technology
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    • v.49 no.4
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    • pp.865-872
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    • 2017
  • For more than 10 years, the laser process has been studied for dismantling work; however, relatively few research works have addressed the effect of high-power fiber laser cutting for thick sections. Since in the nuclear sector, a significant quantity of thick material is required to be cut, this study aims to improve the reliability of laser cutting for such work and indicates guidelines to optimize the cutting procedure, in particular, nozzle combinations (standoff distance and focus position), to minimize waste material. The results obtained show the performance levels that can be reached with 10 kW fiber lasers, using which it is possible to obtain narrower kerfs than those found in published results obtained with other lasers. Nonetheless, fiber lasers appear to show the same effects as those of $CO_2$ and ND:YAG lasers. Thus, the main factor that affects the kerf width is the focal position, which means that minimum laser spot diameters are advised for smaller kerf widths.

Selection of Main Factors by Experimental Analysis for Profile Blast Machining Based on Microparticle Blasting Equipment with a Two-Axis Sequence Control Stage (2축 시퀀스 제어 스테이지와 미세입자 분사장치에 의한 형상 분사가공시 실험계획법에 의한 주요인자 검출)

  • Hwang, Chul-Woong;Lee, Sea-Han;Wang, Duck Hyun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.11
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    • pp.64-69
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    • 2020
  • To determine the effective factors for microparticle blasting with precise sequence position control in the x-axis and y-axis directions, we conducted a statistical experimental analysis of blasted square shapes by considering five condition factors. The control input and output were operated simultaneously by rotation-linear motion conversion and fine particles were blasted onto the aluminum specimen by precise position control driving using multiple execution codes. The micro-driving device used for processing was capable of microparticle blasting and of controlling the system through contact with a limit sensor at high speed and a two-degree-of-freedom driving mechanism. Our experiments were conducted on 1,050 specimens of pure aluminum (containing <1% of other elements). The effects of several factors (e.g., particle and nozzle diameters, blasting pressure, and federate and blasting cycle numbers) on the surface roughness and blasted surface's depth were verified through a statistical experimental analysis by applying the dispersion analysis method. This statistical analysis revealed that the nozzle diameter, the blasting pressure, and the blasting cycle number were the dominant factors.

Convective Heat Transfer Characteristics on a Plate Cooled by Rectangular Water Jets (사각수분류에 의한 평판상에서의 대류열전달 특성)

  • Kim, Uen-Young;Jeon, Sung-Taek;Park, Jong-Suen;Lee, Doug-Bong
    • Solar Energy
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    • v.15 no.1
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    • pp.53-71
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    • 1995
  • Experiments have been conducted on a planar, free surface jet of water to investigate the effects of aspect ratios(AR=6.67, 15, 26.67), average nozzle velocity($V_0=3.3m/s{\sim}78m/s$) and nozzle-to-plate spacings($Z/W=6{\sim}40$) on the characteristics of heat transfer, when 3 rectangular waterjets impinging on a flat plate which has the uniform heat flux. the scondary peaks which produced by circular jets also produced by rectangular water jets. The position of the scondary peaks depends upon the aspect ratio of nozzle. The heat transfer coefficient was subjected to the influence of aspect ratio. The heat transfer correlations and best position of nozzles which produced maximum heat transfer coefficient at stagnation point are provided.

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A Study on the Control Characteristics of Thrust Vector Control Actuation System for Movable Nozzle of Solid Motor (고체모터 가동노즐 추력벡터제어용 구동장치시스템의 제어특성 연구)

  • Min, Byeong-Joo;Lee, Hee-Joong;Park, Moon-Su;Choi, Hyung-Don
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.33 no.1
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    • pp.85-92
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    • 2005
  • The motion of flexseal bearing for movable nozzle has inherent nonlinear characteristics due to floating rotational center and compression by combustion pressure of solid motor. To perform precise attitude control in spite of these characteristics, the TVC actuation system requires counter potentiometer as an extra position feedback sensor of movable nozzle to form a compensated control loop. The prototype TVC actuation system, test equipments and compensated controller are newly designed, manufactured and tested in consideration of counter potentiometer. On the basis of integration test, the inherent characteristics of movable nozzle and control characteristics of its TVC actuation system are analyzed and summarized in this paper.

Numerical Studies on the Control Performance of Fiber Orientation for Nozzle with Inside Blades (타설 노즐의 내부 블레이드에 의한 섬유 방향성 제어 성능에 관한 수치 해석적 연구)

  • Lee, Jong-Han
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.22 no.6
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    • pp.157-163
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    • 2018
  • This study is aimed at controlling the fiber orientation and improve the fiber distribution in fiber-reinforced cement composites using blades that can be placed inside the existing nozzles. To optimize the blade parameters, multi-physics finite element analysis was performed that could account for the flow of the cementitious matrix material, the movement of the entrained fibers, and the interactions with the nozzle. As a result, this study defined the blade distance, length, and position as a function of the fiber length to be used in the field. The blades with a distance from 1.2 to 2.4 times the fiber length and length from 4 to 8 times the fiber length, as well as located at below 14 times the fzfiber length from the nozzle exit maintained the fiber orientation angle less than $5^{\circ}$. In addition, the blade-type nozzle proposed in the study can be attachable and detachable to the conventional casting equipment, and thus it can provide the usability and convenience in practical applications.

Tool Design and Numerical Verification for Thick Plate Forming of Hollow-Partitioned Steam Turbine Nozzle Stator (스팀 터빈용 중공 분할형 노즐 정익의 후판 성형을 위한 금형 설계 및 해석적 검증)

  • Kang, B.K.;Kwak, B.S.;Yoon, M.J.;Jeon, J.Y.;Kang, B.S.;Ku, T.W.
    • Transactions of Materials Processing
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    • v.25 no.6
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    • pp.379-389
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    • 2016
  • As a stator for steam turbine diaphragm, hollow-type nozzle stator to substitute for conventional solid one is introduced in this study. This hollowed stator can be separated into two parts such as upper and lower plates with large and curved surface area. This study focuses on thick plate forming process for the upper plate of the hollow-partitioned nozzle stator. First, to reduce forming defects such as under-cut and localized thinning of the deformed plate, and to avoid tool interruption between forming punch and lower die, tool design including the position determination of forming surfaces is performed. Uni-axial tensile tests are carried out using SUS409L steel plate with initial thickness of 5.00mm, and plastic strain ratio (r-value) is also obtained. Due to the asymmetric curved configuration of the upper plate, it is hard to adopt a series of blank holder or draw-bead, so the initial plate during this thick plate forming experiences unstable and non-uniform contact. To easy this forming difficulty and find suitable tool geometry without sliding behavior of the workpiece in the die cavity, two geometric parameters with respect to each shoulder angle of the lower die and the upper punch are adopted. FE models with consideration of 21 combinations for the geometric parameters are built-up, and numerical simulations are performed. From the simulated and predicted results, it is shown that the geometric parameter combinations with ($30^{\circ}$, $90^{\circ}$) and ($45^{\circ}$, $90^{\circ}$) for the shoulder angle of the lower die and the upper punch are suitably applied to this upper plate forming of the hollow-partitioned nozzle stator used for the turbine diaphragm.

Aerodynamic Shape Design of a Partial Admission Turbine Using CFD (CFD를 이용한 부분흡입형 터빈 공력형상 설계)

  • Lee, Eun-Seok
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.30 no.11 s.254
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    • pp.1131-1138
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    • 2006
  • Aerodynamic shape design of a partial admission turbine using CFD has been performed. Two step approaches are adopted in this study. Firstly, two-dimensional blade shape is optimized using CFD and genetic algorithm. Initially, the turbine cascade shape is represented by four design parameters. By controlling the design parameters as variables, the non-gradient search is analyzed for obtaining the maximum efficiency. The final two-dimensional blade proved to have a more blade power than the initial blade. Secondly, the three-dimensional CFD analysis including the nozzle, rotor and stator has been conducted. To avoid a heavy computational load due to an unsteady calculation, the frozen rotor method is implemented in steady calculation. The frozen rotor method can detect a variation of the flow-field dependent upon the blade's circumferential position relative to the nozzle. It gives a better idea of wake loss mechanism starting from the lip of the nozzle than the mixing plane concept. Finally, the combination of two and three dimensional design method of the partial admission turbine in this study has proven to be a robust tool in development phase.

Effects of Carrier Air Supplying Parameter on the Internal Flow Characteristics of an Adaptor in Two-Fluid Nozzle (이유체노즐의 액체이송공기 공급방법에 따른 어뎁터 내부유동특성에 관한 해석적 연구)

  • Park, S.H.;Cho, M.H.;Kim, D.J.;Lee, J.K.;Rho, B.J.
    • 한국전산유체공학회:학술대회논문집
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    • 2008.03b
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    • pp.65-70
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    • 2008
  • The numerical simulation on the internal flow characteristics of the adaptor in a two-fluid nozzle has been performed to investigate the effects of carrier air supplying parameters using a commercial code. The four adaptor models with the different positions in the carrier air supplying port were considered at the fixed conditions of urea-water solution and carrier air supplying. As the results from the numerical analysis, the internal pressure of the adaptor was varied with the port position for carrier air supplying, and it shows lower pressure value than the atmospheric pressure. Consequently, the flowrate of urea-water solution issuing from the feeding injector with the adaptor varied up to 30% with the port positions for the carrier air supplying. When the carrier air is supplied from the side from the feeding injector axis and the upper part from the feeding injector tip, the flowrate of urea-water solution issuing from the feeding injector with the adaptor show higher value than other carrier air supplying conditions.

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Design of Blank Support Structure for Large and Curved Thick Plate Forming (대면적 후곡판 성형을 위한 블랭크 지지구조 설계)

  • Kwak, B.S.;Yoon, M.J.;Jeon, J.Y.;Kang, B.S.;Ku, T.W.
    • Transactions of Materials Processing
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    • v.27 no.1
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    • pp.18-27
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    • 2018
  • As one of the functional metal parts in steam turbine diaphragm assembly, the hollow-partitioned turbine nozzle (stator) has large and thick geometries, as well as an asymmetric configuration. Therefore it is hard to support a metal blank in the die cavity. To ease this situation and control posture and position of metal blank (workpiece), a blank support structure is newly introduced. The blank support structure is basically composed of enlarged arms from the blank, guide pins and linear bearings. It can help to control the intermediate blank without a critical sliding phenomenon. The operation mechanism of this blank support structure, during thick plate forming for the hollow-partitioned turbine nozzle stator, is first evaluated. A series of FEM-based numerical simulations, with respect to the width of the guide arm as geometric design parameters, are carried out to investigate its applicable range. As the results, it is observed the blank support structure for this thick plate forming can guide the workpiece to have stable posture during the plate forming process.

Characteristics of Uni-directional Diverter for Gravimetric Calibration Facility (액체용 중량식 유량계 교정장치의 일방향 Diverter 특성연구)

  • Nam, Ki Han;Park, Jong Ho;Kim, Hong Jip
    • The KSFM Journal of Fluid Machinery
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    • v.20 no.1
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    • pp.59-64
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    • 2017
  • Diverter is an essential element in gravimetric calibration method of flowmeter. Error of diverter are influenced by flow velocity profile of nozzle outlet, motion velocity of diverter and detecting location. That's why, time detection position of diverter is tuned through repetitive test for minimizing error of diverter. Further the diverter must be compared with the other institutions test since the influence on the accuracy of the flow meter used in the test. In this paper, errors (flow velocity profile of nozzle outlet, motion velocity of diverter and detecting location) of diverter are decreased by produced uni-direction diverter and error of gravimetric calibration system is decreased. Uni-direction diverter is calibrated by gravimetric calibration system with precision flowmeter, the flowmeter is calibrated by pipe prover and other institutions and uni-direction diverter is evaluated. Uni-direction diverter is not influenced by flow velocity profile of nozzle outlet, motion velocity of diverter and detecting location. As a result, Uni-direction diverter can calibrate in wider scope since increasing ratio of maximum and minimum flow rate of uni-direction diverter.