• Title/Summary/Keyword: Nosing processing

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Study on Nosing Method for Large Size Tube Formed Body (대형 튜브성형체의 노징 공법 연구)

  • Cho, C.Y.;Park, Z.S.;Lee, J.O.;Jeong, D.J.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.10a
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    • pp.408-411
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    • 2009
  • The plastic working process is a well-known molding method to produce products with good mechanical properties whilst reducing material loss and production time at the same time. Among those methods, the nosing process is commonly used for valves, tubes and ammunition which require high mechanical properties since it provides change in shape without additional mechanical process, minimum material loss during the post-process and superior properties. However, high manufacturing cost and time are required for the large-size tubes due to the multi-step nosing processes. In addition, there are some potential risks due to the buckling and property variation caused by the nosing process, too. Therefore, the shell nosing process is investigated and used in this study in order to resolve the problems described previously. Thus, we could obtain the process with lower cost and improved efficiency by means of the shell nosing process.

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Numerical Evaluation of Backward Extrusion and Head Nosing for Producing a 6.75L Small Seamless AA6061 Liner (6.75L급 소형 AA6061 라이너의 후방압출 및 노우징 공정에 관한 해석적 연구)

  • Ku, T.W.;Kang, B.S.
    • Transactions of Materials Processing
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    • v.22 no.4
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    • pp.204-215
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    • 2013
  • As a pressure vessel, a small seamless aluminum liner with inner volume of about 6.75L is made from an initial billet material of AA6061-O. To produce the aluminum liner, warm forging including backward extrusion and head nosing was numerically simulated using a billet initially pre-heated to about $480^{\circ}C$. Compression tests on the billet material were performed at various temperatures and strain rates, and the measured mechanical properties were used in the numerical simulations. For the backward extrusion and the head nosing, the tool geometries were designed based on the desired configuration of the aluminum liner. Furthermore, the structural integrity of the tooling was evaluated to ensure adequate tool life. The seamless aluminum liner has an endurance limit of about 1.47MPa ($15Kg_f/cm^2$), estimated based on the required inner pressure. The results confirm that the small seamless aluminum liner of AA6061-O can be successfully made by using the two stage warm forging procedures without any bursting failures.

A Study on the Plastic Forming by Rotary Swaging Process (Rotary Swaging 공법을 적용한 탄체 소성가공에 관한 연구)

  • Shon, Byoung-Chul;Lee, Ho-Jin
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.6
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    • pp.672-678
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    • 2020
  • Ogive parts of large-caliber ammunition in Korea are manufactured by the Press Nosing method, but this method has the disadvantage of requiring additional processes such as lubrication before and after the press process. This study proposes the possibility of applying the Swaging method to improve these shortcomings. A large-diameter shell body was manufactured in sub-scale and plastic working experiments using a swaging process were performed. We investigated whether plastic processing is possible up to 75 % of the diameter reduction rate that satisfies the final molding dimension, and whether the dimensions of the product produced by swaging molding are satisfactory as the hardness changes according to the diameter reduction rate and the increase in thickness. The test using the prototype confirmed that the hardness increased proportionally with the diameter reduction rate and by more than HV 335 at the reduction rate of 75 %. The material thickness variation tended to be similar to the theoretical calculated value, and the thickness increase rate was proportional to 65.4 % at the reduction rate of 75 %.

An Improved Spin Echo Train De-noising Algorithm in NMRL

  • Liu, Feng;Ma, Shuangbao
    • Journal of Information Processing Systems
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    • v.14 no.4
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    • pp.941-947
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    • 2018
  • Since the amplitudes of spin echo train in nuclear magnetic resonance logging (NMRL) are small and the signal to noise ratio (SNR) is also very low, this paper puts forward an improved de-noising algorithm based on wavelet transformation. The steps of this improved algorithm are designed and realized based on the characteristics of spin echo train in NMRL. To test this improved de-noising algorithm, a 32 points forward model of big porosity is build, the signal of spin echo sequence with adjustable SNR are generated by this forward model in an experiment, then the median filtering, wavelet hard threshold de-noising, wavelet soft threshold de-noising and the improved de-noising algorithm are compared to de-noising these signals, the filtering effects of these four algorithms are analyzed while the SNR and the root mean square error (RMSE) are also calculated out. The results of this experiment show that the improved de-noising algorithm can improve SNR from 10 to 27.57, which is very useful to enhance signal and de-nosing noise for spin echo train in NMRL.