• 소성∙가공
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• 제16권2호
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• pp.120-125
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• 2007

Magnesium alloy has low formability at room temperature and therefore, in many cases, forming at elevated temperatures is necessary to obtain the required material flow without failure. Tn the present study, square cup deep drawing tests using the magnesium alloy AE31 sheet were experimentally conducted using the porches and dies with different edge radius to evaluate the formability sensitivity to the die design variables. The experimental results showed that the fracture position over the cup wall moved from the punch nose to the flange as the die temperature increased, and that the drawing depth change was more affected by the punch radius than the die radius.

• Design & Manufacturing
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• 제2권2호
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• pp.43-47
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• 2008

This paper is concerned with the analysis of material flow characteristics of stepped rod forming. The analysis in this paper concentrated on the evaluation of the design parameters for deformation patterns of tube forming, load characteristics, extruded length, and die pressure. The design factors such as punch nose radius, die corner radius, friction factor, and punch face angle are involved in the simulation. The stepped rod forming is analyzed by using a commercial finite element code. This simulation makes use of stepped rod material and punch geometry on the basis of punch geometry recommended by International Cold Forging Group. As radius ratio is large, forming load was reduced but extruded length ratio was increased.

• 대한기계학회논문집
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• 제19권9호
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• pp.2114-2121
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• 1995

Surface generation model of three types of endmills is introduced to analyse the cutting mechanism of an endmill more accurately. Superposition method is introduced to define the effective cusp including the effects of cutter mark. Through the comparison of three endmills, it is shown that the ball-nose endmill is superior to the ball endmill and the flat endmill for inclined milling process in 3-or 5-axis machining modes. By using the objective function minimizing the machining time, appropriate nose radius is selected for various cutter radiuses and cutter inclination angles.

• 한국정밀공학회지
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• 제12권3호
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• pp.119-129
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• 1995

In this paper, the inclined endmilling process with a 3-axis machining center using inclined jigs is introduced for the purpose of reducing overall Dies/Molds machining time and improving the machining accuracies. In order to analyze the cutting mechanism of a given endmill more accurately, the unification of the cutting mechanism model of 3-different- kind endmills is carried out by using a nose radius as a parameter. By adding radial runouts as a parameter which influences on surface roughness, the superposition method which defines the effective cusp height superposing the cutter mark height and the conventional cusp height is advanced. And 3-D suface topography predicted in this paper looks like the surface normally observed in practice. Through machining experiments, the adequacy of the superposition method was confirmed.

• 한국전산유체공학회:학술대회논문집
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• 한국전산유체공학회 1998년도 추계 학술대회논문집
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• pp.78-83
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• 1998

A finite-difference method based on conservative supra characteristic method(CSCM) type upwind flux difference splitting has been studied on the bluntness effect on the wall heat transfer rate and wall pressure over blunt-body. The results show that the stagnation heating varies inversely with the square root of the nose radius.

• 대한전기학회:학술대회논문집
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• 대한전기학회 1995년도 하계학술대회 논문집 A
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• pp.21-23
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• 1995

This paper is dealing with development of H/W and S/W of Retro-Fit NC lathe controller. Especially, S/W program is handling the tool nose radius compensation. A test of S/W program execution in the developed H/W has been made and its result showed a reasonable application in real practice.

• 열처리공학회지
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• 제6권1호
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• pp.1-8
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• 1993

In this paper, the surface roughness influenced by Sm45C hardness in high frequency induction hardening and mechanical characteristics for the changed Hv 598 part and the unchanged hardness Hv 223 part by use of cermet and ceramic cutting tools was experimentally examined. Finally, we could be had some important results by processing surface roughness on cutting conditions such as cutting speed, feed rate, depth of cut and changes of tool nose radius. The results are summarized as follows. 1. In case of the same cutting condition, the hardness of workpiece was high and acquired the best processing surface roughness when the radius of the tool nose had 0.8 mm and feed rate was 0.04 mm/rev. 2. In case of the hardness of workpiece, though the cutting speed didn't have an effect on processing surface roughness, the less feed rate and the more processing surface roughness improved. On the other hand, the low inside the hardness of workpiece, the more cutting speed and the more feed rate increase, the processing surface of roughness improved. 3. Regardless of the hardness of workpiece, the change of the cutting depth didn't have great effect on the surface roughness. 4. On cutting the high surface hardness part with cutting tools of cermet and ceramic, it can be acquired the higher processing surface roughness because it hadn't been taken effect on cutting speed, In case of the cutting process of the low inside hardness part the two cutting tools have acquired the similar processing surface roughness.

• 소성∙가공
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• 제16권7호
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• pp.521-529
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• 2007

This paper is concerned with the analysis on the surface expansion of AA 2024 and AA 1100 aluminum alloys in backward extrusion process. Due to heavy surface expansion appeared usually in the backward can extrusion process, the tribological conditions along the interface between the material and the punch land are very severe. In the present study, the surface expansion is analyzed especially under various process conditions. The main goal of this study is to investigate the influence of degree of reduction in height, geometries of punch nose, friction and hardening characteristics of different aluminum alloys on the material flow and thus on the surface expansion on the working material. Two different materials are selected for investigation as model materials and they are AA 2024 and AA 1100 aluminum alloys. The geometrical parameters employed in analysis include punch corner radius and punch nose angle. The geometry of punch follows basically the recommendation of ICFG and some variations of punch geometry are adopted to obtain quantitative information on the effect of geometrical parameters on material flow. Extensive simulation has been conducted by applying the rigid-plastic finite element method to the backward can extrusion process under different geometrical, material, and interface conditions. The simulation results are summarized in terms of surface expansion at different reduction in height, deformation patterns including pressure distributions along the interface between workpiece and punch, comparison of surface expansion between two model materials, geometrical and interfacial parametric effects on surface expansion, and load-stroke relationships.

• 한국추진공학회지
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• 제21권3호
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• pp.49-55
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• 2017

가스터빈엔진의 성능시험을 위한 엔진 입구덕트를 1D 기법으로 Sizing 하였으며, 압축기 입구유동측정면(AIP, Aerodynamic interface plane)에서 경계층 두께를 최소화하고, 코어부 마하수분포가 균일하도록 설계하였다. 노즈콘 형상은 Haack-series 모델을 적용하고, 덕트 안쪽과 바깥쪽 면적변화율이 동일하도록 입구덕트 채널 바깥반경($r_o$)를 결정하여 설계목적을 구현하고자 하였으며, 이러한 형상이 설계목표에 부합하는지 확인하기 위하여 CFD를 수행하였다. AIP면에서 정압력분포는 최대값과 최소값 차이가 0.16% 이었으며, 마하수분포에서 경계층은 덕트반경 길의 2% 이내로 설계목표를 만족하였다. 이때 균일유동 코어부는 채널높이의 95% 이상이었다. 또한 입구유동의 전온도를 측정하기 위한 키엘 전 온도레이크 위치는 온도 회복계수가 최대화 되도록 마하수가 0.1 이하 지역인 노즈콘 전방 100 mm 이내이어야 함을 확인하였다.

• 한국정밀공학회지
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• 제17권12호
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• pp.68-75
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• 2000

This paper presents the construction of an ultra-precision machining system and machining experiments using the developed system. The system is composed of air bearing system, granite bed, air pad, and linear feeding mechanism. The cutting conditions have great effect on the surface quality in ultra-precision machining. the ultra-precision machining is mainly processed by several ${\mu}{\textrm}{m}$ depth of cut and feed rate. For this, tools with sharper cutting edge and less tool wear are needed. To satisfy these requirement, diamond is generally used as a tool material for ultra-precision machining. In order to evaluate the cutting characteristics of the PCD and MCD tools on the aluminum alloy, the machining experiments performed using the developed system.