• Title/Summary/Keyword: Normal grinding force

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An Experimental Aspects on the Relationship between the Chatter Vibration and the Wheel life in a Grinding Process (연삭의 채터 발생과 연삭 숫돌 수명의 연관성에 대한 실험적 고찰)

  • 이상태;이재환;정윤교;김재실
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.11 no.5
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    • pp.53-57
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    • 2002
  • The chatter to raise grinding operating is reduce the precision and the quality. In this study, In reply to AE signal and the normal force generated in the grinding operating were measured (1) the amplitude in the mathematical model of the normal force is the form as to transform an exponential (2) the chatter growth is minus point of an exponent. (3) From the observed wheel aspect after the chatter growth, it was to investigated the concern of the chatter growth and the wheel life.

A Study on the Dressing Conditions of Diamond Wheel (다이아몬드휠의 드레싱 조건에 관한 연구)

  • 하상백;정재극;이종찬
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.1020-1024
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    • 1997
  • Recently the use of ceramic materals has been greatly increased in the industries. But machining of the ceramics is quite unproductive because of their high stength,high hardness,and brittleness. The efficiency of the grinding operation of ceramics depends on the preparation of diamond grinding wheel, i.e.,truning and dressing. This paper describes some experimental results on the dressing conditions of diamond grinding wheel. The dressing performance is evaluated by the magnitude of normal grinding force. The better dressed wheels result in the lower normal grinding forces. The dressing performances of copper plate and aluminum oxide dressing stick are compared. The optimum dressing conditions including the grit size of dressing sticks, the depth of the dressing operation, and the dressing speed qre determined.

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Grinding Characteristics of Vitrified-bond CBN Wheel (비트리파이드 본드 CBN 휠의 연삭특성)

  • 원종호;김건희;박상진;안병민
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.787-792
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    • 2000
  • Ultra-abrasives such as diamond and CBN have used to maintain accuracy and form deviation for superalloy etc. This study contains the dry cylindrical grinding of metals with Vitrified-bond CBN wheel. For various conditions of grinding speed, workpiece speed, grinding depth and feed speed of table, the grinding resistance, the surface roughness, and the material removal are measured and discussed. The results are as follows.

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Off-line Multicritera Optimization of Creep Feed Ceramic Grinding Process

  • Chen Ming-Kuen
    • Proceedings of the Korean Society for Quality Management Conference
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    • 1998.11a
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    • pp.680-695
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    • 1998
  • The objective of this study is to optimize the responses of the creep feed ceramic grinding process simultaneously by an off-1ine multicriteria optimization methodology. The responses considered as objectives are material removal rate, flexural strength, normal grinding force, workpiece surface roughness and grinder power. Alumina material was ground by the creep feed grinding mode using superabrasive grinding wheels. The process variables optimized for the above objectives include grinding wheel specification, such as bond type, mesh size, and grit concentration, and grinding process parameters, such as depth of cut and feed rate. A weighting method transforms the multi-objective problem into a single-objective programming format and then, by parametric variation of weights, the set of non-dominated optimum solutions are obtained. Finally, the multi-objective optimization methodology was tested by a sensitivity analysis to check the stability of the model.

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Study on the Accelerating Effect of an Accelerating Unit in Grinding using Machining Center (MC를 이용한 연삭시 증속기의 증속효과에 관한 연구)

  • Seo, Yeong-Il;Kim, Chang-Su;Choi, Hwan;Lee, Jong-Chan;Cheong, Seon-Hwan
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.3 s.96
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    • pp.103-108
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    • 1999
  • A problem in the grinding with a small diametric wheel is the decrease of wheel speed. In order to resolve this problem, an accelerating unit which increases the wheel speed is recommended. In this paper, the accelerating effect of an accelerating unit has been investigated through the side-cut grinding experiments performed with a vitrified bonded CBN wheel in a machining center(MC). The static stiffness, normal force, and machining error were measured in the experiments. As the accelerating unit is attached on the column of machining center, the static stiffness of tool system is largely decreased. But as the wheel speed increased by the accelerating unit, this problem is overcome and machining efficiency is improved. The lesser the quill stiffness was, the higher the accelerating effect became.

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Effect of the Elasticity Modulus of Jig Material on Blade Edge Shape in Grinding Process of Sapphire Medical Knife (사파이어 의료용 나이프의 연삭가공에서 지그의 탄성계수가 날 부 형상에 미치는 영향)

  • Shin, Gun-Hwi;Lee, Deug-Woo;Kwak, Tae-Soo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.2
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    • pp.102-107
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    • 2017
  • This study focuses on the effect of the elasticity modulus of jig material on blade edge shape in the grinding process of a sapphire medical knife. The ELID grinding process was applied as the edge-grinding method for sapphire material. Carbon steel and copper have been selected as the hard and soft jig materials, respectively. The blade edge created by ELID grinding was measured by a surface roughness tester and optical microscope. The shape of the ground edge and surface roughness were compared using the measurement results. As a result, it was found that chipping in the blade edge of the sapphire knife occurred more than in the case of jig material with a high-elasticity modulus because of the high normal force in the grinding process. Moreover, the maximum height surface roughness, $R_{max}$,of the ground surface was higher in the case of the jig material with a high-elasticity modulus due to the difference in elasticelongation. It was considered to lead to chipping from the notch effect.

Automation of deburring process using vision sensor and TSK fuzzy model (비젼 센서와 TSK형 퍼지를 이용한 디버링 공정의 자동화)

  • Shin, Shang-Woon;Gal, Choog-Seug;Kang, Geun-Taek;Ahn, Doo-Sung
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.3
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    • pp.102-109
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    • 1996
  • In this paper, we present a new approach for the automation of deburring process. An algorithm for teaching skills of a human expert to a robot manipulator is developed. This approach makes use of TSK fuzzy mode that can wxpress a highly nonlinear functional relation with small number of rules. Burr features such as height, width, area, grinding area are extracted from image processing by use of the vision system. Grinding depth, repetitive number and normal grinding force are chosen as control signals representing actions of the human expert. It is verified that our proposed fuzzy model can accurately express the skills of human experts for the deburring process.

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A Study on the Chatter Vibration in a Grinding Process (연삭가공시 발생하는 자려진동에 관한연구)

  • 이상태;이재환;정윤교;김재실
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.339-345
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    • 2002
  • 연삭 가공시 발생하는 채터는 정밀도 및 품질을 저하시킨다. 본 논문에서는 연삭가공시 작업시간에 따른 연삭 법선력 및 AE 신호의 거동을 관찰함으로써 (1) 연삭법선력의 수학적 모델은 그 진폭이 지수적으로 변하는 형태이고, (2) 그 지수가 음(minus)이 될 때가 체터 발생시점이며 (3) 이를 토대로 이론적으로 (2)를 규명할 수 있는 방법을 고찰하였다.

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A Study on the Inside Contact Characteristics Between Abrasive Belt and Pulley (연삭 벨트-풀리간의 내접촉 특성에 대한 연구)

  • 김현수
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.12 no.3
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    • pp.457-465
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    • 1988
  • The inside contact characteristics in abrasive belt drives were investigated analytically and experimentally for (1) driver pulley contact wheel and (2) driven pulley contact wheel. The concentrated contact forces in the grinding zone divided the entire belt-pulley contact are by three distinct areas and the tangential friction forces in the active areas caused the normal forces to change, which resulted in the different belt force distribution compared with those of the ordinary flat belt drives. The experimental results for the normal pressure (belt tension) distribution were in good agreement with the theoretical results.

THE EFFECT OF EXPERIMENTAL BRUXISM ON THE MASSETERIC SILENT PERIOD (인위적인 이갈이가 교근의 Silent Period에 미치는 영향에 관한 연구)

  • Sung, Moo-Gyung;Kim, Kwang-Nam;Chang, Ik-Tae
    • The Journal of Korean Academy of Prosthodontics
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    • v.25 no.1
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    • pp.205-212
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    • 1987
  • The purpose of this study was to investigate the duration of the silent period of the masseter muscle in normal subjects after experimental bruxism. The material for this study consisted of 9 male subjects with an age range of 22-24 years who showed normal occlusion clinically and were free from any history or symptoms of temporomandibular joint dysfunction. A jaw-jerk was stimulated by tapping the mandibular symphysis during maximal voluntary clenching with a solenoid-driven hammer. And three separate silent period records were made from the left masseter muscle at the following times: at normal state, after experimental bruxism, 1 week after bruxism. The following conclusions were obtained: 1. The average value of the duration of masseteric silent period during maximal voluntary clenching was $33.62{\pm}1.86msec$ when tap force of approximate 650g was applied at normal state. 2. After experimental tooth grinding for 30 minutes, the duration of masseteric silent period increased to $46.29{\pm}4.40msec$. 3. Comparing the duration of silent period measured at normal state with that measured after 1 week, the duration of silent period showed reproducibility.

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