• Title/Summary/Keyword: Non-ferrous smelting

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Technological Modules for the Recycling of Urban Mines and Non-Ferrous Smelting Processes in Korea (도시광산(都市鑛山) 재자원화(再資源化)기술의 모듈과 한국(韓國)의 비철제련(非鐵製鍊) 프로세스)

  • Oh, Jae-Hyun;Kim, Joon-Soo;Moon, Suk-Min;Min, Ji-Won
    • Resources Recycling
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    • v.21 no.1
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    • pp.3-16
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    • 2012
  • In order to review the technological modulus of the recycling of urban mine resources and non-ferrous smelting process in Korea, key point of recycling process, physical separation, non-ferrous smelting process, unit operation for the recycling technology, recycling process of LS-Nikko Copper and Korea Zinc were studied. Finally, metal recycling processes of the typical non-ferrous smelters in Japan such sa DOWA Holdings and JX Holdings were compared with those of LS-Nikko Copper and Korea Zinc.

Recycling Industry of Urban Mines by Applying Non-Ferrous Metallurgical Processes in Japan (비철제련(非鐵製鍊) 프로세스를 이용한 일본(日本)의 도시광산(都市鑛山) 재자원화산업(再資源化産業))

  • Oh, Jae-Hyun;Kim, Joon-Soo;Moon, Suk-Min;Min, Ji-Won
    • Resources Recycling
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    • v.20 no.3
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    • pp.12-27
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    • 2011
  • DOWA group has been working on metal recycling applying the smelting and refining process of KOSAKA Smelter. DOWA has developed it's metal recycling technologies through the treatment of black ore(complex sulfide ores) that contain many kinds of non-ferrous metals. In addition to these special technologies, DOWA has strengthened its hydrometallurgical process of precious metals and ability to deal with low-grade materials such as used electrical appliances or vehicles. On the other hand, JX Nippon Mining & Metals Corporation(JX-NMMC) carries out its metal recycling and industrial waste treatment businesses employing advanced separation, extraction and refining technologies developed through its extensive experience in the smelting of non-ferrous metals. JX-NMMC collects approximately 100,000t/y of copper and precious metal scraps from waste sources such as electronic parts, mobile phones, catalytic converters, print circuit boards and gold plated parts. These items are recycled through the smelting and refining operations of Saganoseki smelter and Hitachi Metal-recycling complex(HMC). In this like, metal recycling industries combined with environmental business service in Japan have been developed through excellent technologies for mineral processing and non-ferrous smelting. Also, both group, Dowa and JX-NMMC, were contributed to establish Japan's recycling-oriented society as the typical leading company of non-ferrous smelting. Now. it is an important issue to set up the collection system for e-waste.

EAF Dust Treatment at Miike Smelting CO., LTD.

  • Noda, Shinji;Tatehana, Yoshikazu
    • Proceedings of the IEEK Conference
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    • 2001.10a
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    • pp.375-380
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    • 2001
  • MF is a half shaft blast furnace which has been developed at Mitsui Miike Smelter in the 1960’s to treat vertical retort residue. The MF has also been tested for treatment of various recycling materials and wastes. Now various secondaries and wastes (EAF dust, zinc leaching residue, Cu sludge, etc ) are mainly treated. Powder materials are briquetted with reductant before being fed to the furnace. Products are crude zinc oxide, matte, non-hazardous slag and steam. Zinc and lead are recovered in oxide dust, and copper and silver are recovered in matte. The MF can be widely applied to many kinds of materials which contain such non-ferrous metal-valuables. In addition, the improvement in operation and technology has effectively made the unit capacity much larger. The MF now has many advantages for these treatment processes.

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The Selective Removal of Sb and Pb from Molten Bi-Pb-Sb Alloy by Oxidation (용융(熔融) Bi-Pb-Sb계(系) 합급(合金)의 산화(酸化)에 의한 Sb과 Pb 제거(除去))

  • Kim, Se-Jong;Son, In-Joon;Sohn, Ho-Sang
    • Resources Recycling
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    • v.21 no.4
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    • pp.53-59
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    • 2012
  • In this study, behaviors of removing Sb and Pb by oxidation of molten Bi-Pb-Sb alloy which is a by-product of non-ferrous smelting process was investigated. The molten alloy was oxidized at 1173 K by bubbling $N_2+O_2$ gas through a submerged nozzle. The Sb was removed and recovered as mixed phase of $Sb_2O_3$ and metal Sb. In the case of bubbling $N_2+O_2$ gas into molten Bi-Pb alloy at 923 K, Pb was oxidized and removed to slag. But Bi could not be refined due to simultaneous oxidization of Bi with Pb.

Metallurgical Analysis for Non-ferrous Smelting Slag Collected from Seosan Area (서산 지역 수습 비철제련 슬래그의 금속학적 특성 분석)

  • Lee, Hye Jin;Lee, Hye Youn;Lee, So Dam;Cho, Nam Chul
    • Journal of Conservation Science
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    • v.32 no.2
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    • pp.189-202
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    • 2016
  • To figure out the material characteristics about slag and raw materials which are founded in iron product sites in Seosan area, we used XRF, EDS to analysis chemical compositions. Also we observe the microstructure by microscope and SEM. To identify the mineral component, XRD analysis was used and to assume the provenance of the raw material, lead isotope ratio analysis was used. From the results, we figure out that slags are non-ferrous created when metal was refined. Also, main tissue of slags were Fayalite, Galena, Magnetite, and raw materials were identified as mineral of Galena, Anglesite, Pyrite etc. From the result about lead isotope ratio analysis, we found out most samples are classified as the Western Gyeonggi massif in South Korea. Especially three of raw materials and slag samples which collected in the Seosan Doseongri was presumed to be the provenance. We figure out that slags we analyzed were made in non-ferrous metal smelting process and especially that were more likely to smelt from Seosan Doseongri. If various slags in this area are analysed by someone, It will contribute understanding non-ferrous metal refining process as well as metal refining which are composed.

The Current Situation of Mining and Smelting and the Mineral Policy of Japan

  • Shiga, Yoshihide
    • Proceedings of the KSEEG Conference
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    • 2003.04a
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    • pp.32-36
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    • 2003
  • The mining industry of Japan had rapidly grown after the World War II with the economic growth. There existed more than 350 mines all over Japan in the 1960’s. The mines however had been closed one after another under the influence of the world and domestic economic events such as the mining-related pollution in Japan after the middle of the 60’s, the Oil Crisises in 73 and 79 and the Strong Yen in 85 (Fig. 1). (omitted)

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Mercury Research and Management in Korea (국내 수은 연구 동향 및 관리 현황)

  • Jurng, Jong-Soo;Shim, Shang-Gyoo
    • Journal of Korean Society for Atmospheric Environment
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    • v.25 no.2
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    • pp.99-107
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    • 2009
  • This paper reviews the current status of mercury research on exposure and contamination, mercury emissions, emission limits and control technologies, long-range transport and deposition research, and mercury management policy in Korea. According to a monitoring of the Ministry of Environment and the Ministry of Health and Welfare, blood mercury levels among Koreans are $5{\sim}8$ times higher than those of U.S. and Germany. The most dominant source of exposure to mercury is through dietary intake. Emissions of mercury from coal-fired power plants are estimated 8.93 ton/year in 2004. Emissions of mercury from other important sources, such as waste incineration, steel and cement manufacturing and non-ferrous metal smelting operations are to be further investigated. A study on long-range transport of mercury suggests that the dry deposition flux over the Yellow Sea was much greater than those for other oceans. As a whole, the amounts of wet depositions of nitrogen and sulfur were 1.9 and 1.5 times larger than the amounts of dry depositions in each species, respectively. Substantial influence from China caused by high emissions in East China and westerly wind was possibly suggested. However, the influence from nitrogen emission in Korea was also confirmed. Korean Government has already adopted stringent emission limits on mercury for incinerators and boilers in 2005. However, emission limits for coal-fired power plants and non-ferrous metal smelters are rather relaxed. As the above mentioned two sources can be two most important sources of mercury emissions, control strategy for those sources are to be considered.

Mercury Emission Control in Japan

  • Takiguchi, Hiroaki;Tamura, Tomonori
    • Asian Journal of Atmospheric Environment
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    • v.12 no.1
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    • pp.37-46
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    • 2018
  • The Minamata Convention on Mercury entered into force on August 16, 2017. It requires Parties to the Convention to control and, where feasible, reduce mercury emissions from the listed sources. To implement the Convention, Japan amended the Air Pollution Control Law and added clauses that force operators to control their mercury emissions below emission limit values (ELVs). The ELVs have been established separately for new and existing sources, targeting the source categories listed in the Convention: coal-fired boilers, smelting and roasting processes used in the production of non-ferrous metals (lead, zinc, copper and industrial gold), waste incineration facilities and cement clinker production facilities. The factors used to establish the ELVs include the present state of mercury emissions from the targeted categories as well as the mercury content in fuels and materials, best available techniques (BATs) and best environmental practices (BEPs) to control and reduce mercury emissions and ELVs or equivalent standards to control mercury emissions in other countries. In this regard, extensive data on mercury emissions from flue gas and the mercury content of fuels and materials were collected and analyzed. The established ELVs range from $8{\mu}g/Nm^3$ for new coal-fired boilers to $400{\mu}g/Nm^3$ for existing secondary smelting processes used in the production of copper, lead and zinc. This paper illustrates the ELVs for the targeted source categories, explaining the rationales and approaches used to set the values. The amended Law is to be enforced on April 1, 2018. From future perspectives, checks of the material flow of mercury, following up on the state of compliance, review of the ELVs and of the measurement and monitoring methods have been noted as important issues.

Current Status of Lead Smelting and Recycling (납의 제련 및 리사이클링 현황)

  • Sohn, Ho-Sang
    • Resources Recycling
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    • v.28 no.4
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    • pp.3-14
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    • 2019
  • Lead is one of the common non-ferrous metals used in modern industry. The usage of lead continues to increase and has risen from 5 million tonnes per year worldwide in the 1970s to 11 million tonnes in the 2010s. In principle lead is virtually 100 % recyclable as an element without loss of quality. The recycling of lead scrap reduces the energy consumption and environmental burden, comparing to the primary metal production. Therefore production of secondary lead from scrap has been steadily growing and at present it meets approximately 60 % of usage worldwide. Lead scrap (mainly lead-acid battery) is smelted in primary and secondary smelter. Most secondary lead smelting were performed in a shaft-type furnace (blast furnace), rotary furnace and reverberatory furnace. The lead bullion is either cast into ingots and re-melted in refining kettles or refining is performed on the hot lead bullion immediately after production. This work provides an overview of the primary lead production and recycling process.

Estimation of Mercury Emission from Major Sources in Annex D of Minamata Convention and Future Trend (국내 비의도적 주요 배출원의 지역별 수은 대기 배출량 산정 및 미래 활동도 변화와 최적가용기술 적용 시 배출량 추이)

  • Sung, Jin-Ho;Oh, Joo-Sung;Back, Seung-Ki;Jeong, Bup-Mook;Jang, Ha-Na;Seo, Yong-Chil;Kim, Seong-Heon
    • Journal of Korean Society for Atmospheric Environment
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    • v.32 no.2
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    • pp.193-207
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    • 2016
  • This study discusses the present status of mercury emission and distribution from major anthropogenic sources in Korea and the future trend of mercury emission by activity changes and application of BATs. Atmospheric mercury emission from major anthropogenic sources based on Annex D of Minamata convention was estimated to around 4.89 tonne in 2012. Emission ratios of cement clinker production, coal-fired power plant, waste incineration and non-ferrous metal smelting were 68.68%, 24.75%, 6.29% and 0.28%, respectively. High mercury emission regions were characterized by the presence of cement clinker production facilities and coal-fired power plants. Prediction of future activities was carried out by linear regression of the previous year data. The (total) mercury emission was estimated to decrease up to 48% Under the scenario of BATs to be applied and the change of future activities. Emissions from coal-fired powerplants and cement clinkers were expected to decrease significantly.