• Title/Summary/Keyword: Non-destructive Test

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Study the effect of machining process and Nano Sio2 on GFRP mechanical performances

  • Afzali, Mohammad;Rostamiyan, Yasser
    • Structural Engineering and Mechanics
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    • v.76 no.2
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    • pp.175-191
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    • 2020
  • In this study, the effect of Nano silica (SiO2) on the buckling strength of the glass fiber reinforced laminates containing the machining process causes holes were investigated. The tests have been applied on two status milled and non-milled. To promote the mechanical behavior of the fiber-reinforced glass epoxy-based composites, Nano sio2 was added to the matrix to improve and gradation. Nano sio2 is chosen because of flexibility and high mechanical features; the effect of Nanoparticles on surface serenity has been studied. Thus the effect of Nanoparticles on crack growth and machining process and delamination caused by machining has been studied. We can also imply that many machining factors are essential: feed rate, thrust force, and spindle speed. Also, feed rate and spindle speed were studied in constant values, that the thrust forces were studied as the main factor caused residual stress. Moreover, entrance forces were measured by local calibrated load cells on machining devices. The results showed that the buckling load of milled laminates had been increased by about 50% with adding 2 wt% of silica in comparison with the neat damaged laminates while adding more contents caused adverse effects. Also, with a comparison of two milling tools, the cylindrical radius-end tool had less destructive effects on specimens.

Finite Element Analysis of Warm Peening Process on Spring Steel for Surface Durability Improvement (스프링강 표면 내구수명 향상을 위한 온간 피닝 공정의 유한요소 해석)

  • Lee, Sangwook;Kim, Jaeyeon;Park, Jaiwon;Byeon, Jaiwon
    • Journal of Applied Reliability
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    • v.18 no.1
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    • pp.72-79
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    • 2018
  • Purpose: Numerical and experimental study was performed to evaluate the effect of peening temperature on the residual compressive stress distribution and magnitude of residual compressive stress at the material surface. Methods: A compressive air-propelled warm peening equipment was designed and manufactured for warm peening test. Results: 3D dynamic finite element (FE) model of the warm peening test was proposed and validity of the proposed FE model was verified by comparing the predicted residual stresses with the measured residual stresses in the open literature. Maximum warm peening temperature and a proper peening time were investigated with the proposed FE model. Conclusion: Compressive residual stress increased remarkably with peening temperature increased. But, peening temperature is greater than $350^{\circ}C$, the effect of peening temperature disappeared. Therefore, maximum peening temperature possibly applicable for warm peening industry might be $350^{\circ}C$ and peening time is 45s.

Accuracy Enhancement of Reflection Signals in Impact Echo Test

  • Lho, Byeong-Cheol
    • Journal of the Korea Concrete Institute
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    • v.15 no.6
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    • pp.924-929
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    • 2003
  • A majority of infrastructures has been deteriorated over time. Therefore, it is very important to verify the quality of construction, and the level of structural deterioration in existing structures, to ensure their safety and functionality. Many researchers have studied non-destructive testing (NDT) methods to identify structural problems in existing structures. The impact echo technique is one of the widely used NDT techniques. The impact echo technique has several inherent problems, including the difficulties in P-wave velocity evaluation due to inhomogeneous concrete properties, deterioration of evaluation accuracy where multiple reflection boundaries exist, and the influence of the receiver location in evaluating the thickness of the tested structures. Therefore, the objective of this paper is to propose an enhanced impact echo technique that can reduce the aforementioned problems and develop a Virtual Instrument for the application via a thickness evaluation technique which has same technical background to find deterioration in concrete structures. In the proposed impact echo technique, transfer function from dual channel system analysis is used, and coherence is improved to achieve reliable data. Also an averaged signal -ensemble- is used to achieve more reliable results. From the analysis of transfer function, the thickness is effectively identified.

Development of Evaluation Technology of Mechanical Properties Using Continuous Indentation Method (연속압입시험법을 이용한 소재의 기계적 물성 평가기술 연구)

  • Lee, Jeong-Hwan;Ok, Myoung-Ryul;Lee, Yun-Hee;Ahn, Jeong-Hoon;Kwon, Dong-Il
    • Proceedings of the KIEE Conference
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    • 1997.11a
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    • pp.703-708
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    • 1997
  • Continuous indentation test is a very powerful method to monitor the materials reliability since it is very simple, easy and almost non-destructive. It can provide material properties such as elastic modulus, yield strength, work-hardening exponent, etc., than the conventional hardness test. In our study, the true stress-strain curve is derived from the indentation load-depth curve. For this, average indentation strain is defined and the flow stress is obtained from the analysis of the indentation stress field. The residual stress is analyzed from the variation of the indentation behavior with the applied residual stress. And the estimation of fracture characteristic is tried by considering the conventional fracture toughness modeling and the stress/strain state under the spherical indenter.

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Helium Leak Test for the PLS Storage Ring Chamber (포항가속기 저장링챔버의 헬륨누설검사)

  • Choi, M.H.;Kim, H.J.;Choi, W.C.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.13 no.3
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    • pp.31-38
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    • 1993
  • The storage ring vacuum system for the Pohang Light Source (PLS) has been designed to maintain the vacuum pressure of $10^{-10}Torr$ which requires UHV welding to have helium leak rate less than $1{\times}10^{-10}Torr{\cdot}{\ell}/sec$. In order to develop new technique (PLS) welding technique), a prototype vacuum chamber has been welded by using Tungsten Inert Gas welding method and all the welded joints have been tested with a non-destructive method, so called helium leak detection, to investigate the vacuum tightness of the weld joints. The test was performed with a detection limit of $1{\times}10^{-10}Torr{\cdot}{\ell}/sec$ for helium and no detectable leaks were found for all the welded joints. Thus the performance of welding technique is proven to meet the criteria of helium leak rate required in the PLS Storage Ring. Both the principle and the procedure for the helium leak detection are also discussed.

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Application of Impact Echo Method to Civil Engineering Fields (토목공학 분야에서의 충격반향법의 응용)

  • Jung, Yun-Moon;Ha, Hee-Sang
    • Geophysics and Geophysical Exploration
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    • v.3 no.3
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    • pp.94-100
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    • 2000
  • Many nondestructive test methods used for metallic materials have some limit in application to concrete materials due to their heterogeneity. Impact echo method utilizes the resonance frequency of reflected seismic waves from defects or the boundary between two materials and can be applied to investigate the interior of concrete structures. In this study, a field data acquisition system for the impact echo method was assembled and field tests under various conditions were performed. The impact echo method was applied for investigating thickness/defects/backfilling of concrete structures/tunnel lining/airport pavement. The applicability of the impact echo method to the civil engineering field was substantiated by providing results within $10\%$ errors.

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Air-coupled ultrasonic tomography of solids: 2 Application to concrete elements

  • Hall, Kerry S.;Popovics, John S.
    • Smart Structures and Systems
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    • v.17 no.1
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    • pp.31-43
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    • 2016
  • Applications of ultrasonic tomography to concrete structures have been reported for many years. However, practical and effective application of this tool for nondestructive assessment of internal concrete condition is hampered by time consuming transducer coupling that limits the amount of ultrasonic data that can be collected. This research aims to deploy recent developments in air-coupled ultrasonic measurements of solids, described in Part 1 of this paper set, to concrete in order to image internal inclusions. Ultrasonic signals are collected from concrete samples using a fully air-coupled (contactless) test configuration. These air coupled data are compared to those collected using partial semi-contact and full-contact test configurations. Two samples are considered: a 150 mm diameter cylinder with an internal circular void and a prism with $300mm{\times}300mm$ square cross-section that contains internal damaged regions and embedded reinforcement. The heterogeneous nature of concrete material structure complicates the application and interpretation of ultrasonic measurements and imaging. Volumetric inclusions within the concrete specimens are identified in the constructed velocity tomograms, but wave scattering at internal interfaces of the concrete disrupts the images. This disruption reduces defect detection accuracy as compared with tomograms built up of data collected from homogeneous solid samples (PVC) that are described in Part 1 of this paper set. Semi-contact measurements provide some improvement in accuracy through higher signal-to-noise ratio while still allowing for reasonably rapid data collection.

The prediction of compressive strength and non-destructive tests of sustainable concrete by using artificial neural networks

  • Tahwia, Ahmed M.;Heniegal, Ashraf;Elgamal, Mohamed S.;Tayeh, Bassam A.
    • Computers and Concrete
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    • v.27 no.1
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    • pp.21-28
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    • 2021
  • The Artificial Neural Network (ANN) is a system, which is utilized for solving complicated problems by using nonlinear equations. This study aims to investigate compressive strength, rebound hammer number (RN), and ultrasonic pulse velocity (UPV) of sustainable concrete containing various amounts of fly ash, silica fume, and blast furnace slag (BFS). In this study, the artificial neural network technique connects a nonlinear phenomenon and the intrinsic properties of sustainable concrete, which establishes relationships between them in a model. To this end, a total of 645 data sets were collected for the concrete mixtures from previously published papers at different curing times and test ages at 3, 7, 28, 90, 180 days to propose a model of nine inputs and three outputs. The ANN model's statistical parameter R2 is 0.99 of the training, validation, and test steps, which showed that the proposed model provided good prediction of compressive strength, RN, and UPV of sustainable concrete with the addition of cement.

Study on Electrical Resistivity Pattern of Soil Moisture Content with Model Experiments (토양의 함수율에 따른 전기비저항 반응 모형 실험 연구)

  • Ji, Yoonsoo;Oh, Seokhoon;Lee, Heui Soon
    • Geophysics and Geophysical Exploration
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    • v.16 no.2
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    • pp.79-90
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    • 2013
  • Geophysical investigation in non-destructive testing is economically less expensive than boring testing and providing geotechnical information over wide-area. But, it provides only limited geotechnical information, which is hardly used to the design. Accordingly, we performed electrical resistivity experiments on large scale of soil model to analyze the correlation between electrical resistivity response and soil water contents. The soils used in the experiments were the Jumunjin standard sand and weathered granite soil. Each soil particle size distribution and coefficient of uniformity of experimental material obtained in the experiments were maintained in a state of the homogeneous. The specifications of the model used in this study is $160{\times}100{\times}50$(cm) of acrylic, and each soil was maintained at the height 30 cm. The water content were measured using the 5TE sensors (water contents sensors) which is installed 7 ~ 8 cm apart vertically by plugging to floor. The results of the resistivity behavior pattern for Jumunjin standard sand was found to be sensitive to the water content, while the weathered granite soil was showing lower resistivity over the time, and there was no significant change in behavior pattern observed. So, it results that the Jumunjin standard sand's particle current conduction was better than the weathered granite soil's particle through contact with the distilled water. This lab test was also compared with the result of a test bed site composed of similar weathered soil. It was confirmed that these experiments were underlying research of non-destructive investigation techniques to improve the accuracy to estimate the geotechnical parameter.

Evaluating Performance of Cable-Inspection Robot in Cable-Supported Bridge (케이블지지 교량의 케이블 점검 로봇 성능 평가)

  • Kim, Jaehwan;Seo, Dong-Woo;Jung, Kyu-San;Park, Ki-Tae
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.24 no.1
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    • pp.74-79
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    • 2020
  • Safety inspection of cable-supported bridge has increasingly attention as many cable-supported bridges are currently constructed/operated. Whilst cables as a main component in cable-supported bridge should be inspected regularly, traditional method (visual inspection) has limitation to check the condition of cables properly due to restricted factors. It is evidently necessary to develop cable-inspection robot to overcome this concern. In this respect, the main aim in this study is to manufacture the improved robot compared with the existing robot. The improved functions of the robot in this study were that the robot can be operated in large cable diameter (greater than 200 mm) and climbing ability of the robot increases. In addition, electro-magnetic sensor as a non-destructive method in the robot was added to detect damaged cables and performance of the sensor was evaluated in indoor and field experiments. Consequently, the robot was able to move on the cable with ~0.2m/s and to detect damaged cables using the sensor. It was also confirmed that performance of the robot in field test is similar to that in indoor test.