• 제목/요약/키워드: Non-destructive Evaluation

검색결과 425건 처리시간 0.02초

초음파 적외선열화상 기법을 적용한 모터 코어의 신뢰성 평가 (Reliability Evaluation of a Motor Core Applied Ultrasound Infrared Thermography Technique)

  • 정윤수;노치성;이경일;김재열
    • 한국기계가공학회지
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    • 제15권4호
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    • pp.60-66
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    • 2016
  • This study used an ultrasound infrared thermography technique to detect issues in the motor core of typical power equipment. The current defect inspection method of the motor core is often incomplete (due to the limits of visual inspection) and thus the reliability of the motor core is reduced. Therefore, in this study, experiments were carried out to increase the reliability of the test by using an ultrasonic infrared thermal non-destructive inspection method to image the motor core. The ambient temperature of the experimental system was maintained at $25^{\circ}C$. Experiments were carried out to examine a damaged motor core and a defect-free motor core. Experimental results confirm the technique clearly detected defects in the motor core, thereby confirming the possibility of using this technique in the field.

Nondestructive Internal Defects Evaluation for Pear Using NIR/VIS Transmittance Spectroscopy

  • Ryu, D.S.;Noh, S.H.;Hwnag, H.
    • Agricultural and Biosystems Engineering
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    • 제4권1호
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    • pp.1-7
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    • 2003
  • Internal defects such as browning of the flesh and blackening and rot of the ovary of pear can be easily developed because of the inadequate environmental conditions during the storage and distribution of fruit. The quality assurance system for the agricultural product is to be settled in Korea. All defected agricultural products should be excluded prior to the distribution to enhance the commercial values. However, early stage on-line defect detection of agricultural product is very difficult and even more difficult in a case of the internal defects. The goal of this research is to develop a system that can detect and classify internal defects of agricultural produce on-line using VIS/NIR transmittance spectroscopy. And Shingo pear, which is one of the famous species of Korean pear, was used for the experiment. Soft independence modeling of class analogy (SIMCA) algorithm was employed to analyze the transmittance spectroscopic data qualitatively. On-line classification system was constructed and classification model was developed and validated. As a result, the correct classification rate (CCR) using the developed classification model was 96.1 %.

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적외선 서모그래피를 이용한 대차 용접시편의 결함 평가 (Defect Evaluation for Weld Specimen of Bogie Using Infrared Thermography)

  • 권석진;서정원;김재철;전현규
    • 한국정밀공학회지
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    • 제32권7호
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    • pp.619-625
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    • 2015
  • There is a large interest to find reliable and automatic methods for crack detection and quantification in the railway bogie frame. The non-destructive inspection of railway bogie frame has been performed by ultrasonic and magnetic particle testing in general inspection. The magnetic particle method has been utilized in the defect inspection of the bogie frame but the grinding process is required before inspection and the dust is developed resulting from the processing. The objective of this paper is to apply the inspection method of bogie frame using infra-red thermography. The infra-red thermography system using the excitation of eddy current was performed for the defect evaluation of weld specimen inserted artificial defects. The result shows that the infra-red thermography method can detect the surface and inner defects in weld specimen for bogie frame.

지상탱크의 부식감지를 위한 음향방출시험에서 발생한 전자기간섭신호의 특성 연구 (A Study on the Characteristics of Electronic Magnetic Interference(EMI) in Acoustic Emission Testing for Corrosion Detection of Ground Tank)

  • 김승대;정우광
    • 한국재료학회지
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    • 제17권5호
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    • pp.239-243
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    • 2007
  • The evaluation and comparison have been made for the EMI noise which was included in the signal from the sensors in the acoustic emission testing for the bottom plate of ground tank at full. The EMI signal has been classified into two types. One is the signal with very short AE count, and this signal possibly can be filtered by front end filter setting of the channel count with low level of 4 and high level of $10^8$. The other EMI signal occurred from CH 1, CH 3 and CH 10, and had high and constant duration with high energy and count (maximun duration > $10^5\;{\mu}s$), and has characteristic gradient of accumulation amplitude distribution. This signal should be removed in the AE signal evaluation by filtering, because this may affect to the total gradient.

콘크리트 구조물의 결함발견을 위한 3차원 초단파 영상처리기법의 개발 (3D Microwave Imaging Technology for Damage Detection of Concrete Structures)

  • 김유진;김용곤
    • 한국안전학회지
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    • 제18권4호
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    • pp.98-104
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    • 2003
  • Various nondestructive evaluation (NDE) techniques have been studied to locate steel rebars of dowel, and to detect invisible damage such as voids and cracks inside concrete and debonding between rebars and concrete caused by corrosions and earthquakes. In this study, the aurhors developed 3-dimensional (3D) electromagnetic (EM) imaging technology to detect such damage and to identify exact location of steel rebars of dowel. The authors have developed sub-surface two-dimensional (2D) imaging technique using tomographic antenna array in previous works. In this study, extending the earlier analytical and experimental works on 2D image reconstruction, a 3D microwave imaging system using tomographic antenna array was developed, and multi-frequency technique was applied to improve quality of the reconstructed image and to reduce background noises. This paper presents the analytical expressions of numerical focusing procedures for 3D image reconstruction and numerical simulation to study the resolution of the system and the effectiveness of multi-frequency technique. Also, the design of 4?4 antenna array with switching devices is introduced as a preliminary study for the final design of whole array.

음향방출법에 의한 항공기용 가스터빈 재료의 크리프 수명예측 평가 (Evaluation on Creep Life Prediction of Aircraft Gas Turbine Material by AE)

  • 공유식;윤한기;오세규
    • 동력기계공학회지
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    • 제6권1호
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    • pp.55-60
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    • 2002
  • There has been no report on the life prediction for gas turbine materials at high temperatures based on the creep properties and their relationship with the AE(acoustic emission) properties as a means of real-time non-destructive testing. One of the important issues is thus to develop a reliable method of evaluating creep properties by the AE technique. In this paper, the real-time evaluation of high temperature creep time and AE cumulative counts for nickel-based superalloy Udimet 720 was performed on round-bar type specimens under pure load at the temperatures of 811, 922 and 977K. The total AE cumulative counts until the starting point of secondary creep($N_1$) and that of tertiary creep($N_2$) have quantitative relationship with the tertiary creep time and the rupture time. It is thus possible to construct the life prediction system based on creep and the prevention system of tertiary creep by using AE technique.

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자기애자 캡의 금구-시멘트 계면 건전성 평가를 위한 초음파법 활용에 대한 연구 (A Study on the Application of Ultrasonic Testing for The Interface Integrity Evaluation between Iron and Cement of Porcelain Insulator Cap)

  • 윤영근;최인혁;손주암;오태근
    • 한국안전학회지
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    • 제33권6호
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    • pp.58-65
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    • 2018
  • The life span of the porcelain insulator was made to be 30 years, but currently many of the 154kV NGK porcelain insulators using in Korea are found to have passed the production life. Accidents caused by aged mechanical breakdown can lead to disruption of power supply in some areas, large economic losses, and casualties. Therefore, ultrasonic method, which is one of the non - destructive test methods, is applied as a method for evaluating the integrity of porcelain insulators. In this study, the experiment on the interface of cap was conducted and the difference between the energy difference and the attenuation coefficient of the reflected wave was derived according to the interface state of the steel - cement. The results of this study are expected to be used as the basic data of the ultrasonic testing to evaluate the interface condition of the porcelain insulator cap.

압전 변환기를 이용한 복합재료 보의 비파괴 평가 (Quantitative Nondestructive Evaluation in Composite Beam Using Piezoelectric Transducers)

  • 이상협;최영근;김상태
    • Composites Research
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    • 제20권3호
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    • pp.31-36
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    • 2007
  • 본 연구는 압전 변환기를 이용하여 탄소/에폭시 복합재료 보의 초기 균열 길이에 대한 정량적인 예측방법을 제시하였다. 구조물의 손상에 대한 비파괴평가기술에 대한 관심은 증가하고 있다. 본 연구에서는 시간-주파수 영역에서 웨이블렛 변환에 기초한 신호처리기술로 손상 유무와 손상평가를 위한 방법을 제시하였다. 한 쌍의 피에조 재료를 이용하여 탄소/에폭시 복합재료 보의 동적응답을 제안한 신호처리 기술로 협대역 가진하에서 연구하였다.

국제 철도 연맹 규정(UIC Code)에 따른 RCV 대차 프레임 구조 안전성 평가 (RCV bogie frame structure safety evaluation according to UIC Code)

  • 노상철;박지형;강신유
    • 산업기술연구
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    • 제43권1호
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    • pp.7-13
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    • 2023
  • Nowadays, traffic congestion is emerging as a major problem due to the rapid population growth and the increase in automobiles. The train is a convenient means of transportation that can efficiently solve these problems. Trains have been developed in line with human aspirations for a long time, but research on safety is still insufficient. This study aims to check safety by conducting static tests and fatigue tests on bogie frames, and to help develop bogie frames in the future. For the static test, a strain gauge was attached to the point where the local stress concentration was expected beforehand, and the result value was derived, compared with existing theories, and expressed as a Goodman diagram. In the fatigue test, a total of 10 million loads were applied over three stages, and no cracks appeared in the non-destructive test conducted after each stage. Both tests were conducted according to the strict test method of the bogie frame presented by the UIC Code. It satisfied both fatigue life and strength evaluation criteria and was judged to be a bogie frame usable for safe train production.

위상 잠금 열화상 기법을 이용한 콘크리트 마감재 내부 균열 검출 (Concrete Crack Detection Inside Finishing Materials Using Lock-in Thermography)

  • 이명훈;우욱용;최하진;김종찬
    • 한국구조물진단유지관리공학회 논문집
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    • 제27권6호
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    • pp.30-38
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    • 2023
  • 안전점검 대상 노후 건축물이 증가함에 따라 안전관리 주체인 지정기관 및 관리주체의 부담이 증가하고 있다. 이에 안전점검 대상 건축물 선정에 있어 적절한 안전전검 기준과 그에 따르는 적절한 기술은 필수적이다. 현행 노후 건축물 대상 안전점검 수행 기준은 마감재로 인해 구조 부재 균열 등의 손상 확인이 어려울 경우 낮은 점수를 부여하고 있다. 이는 구조물의 실체 안전상태와 관계없이 평가 결과가 과소평가되어 안전점검 대상 노후화 건축물을 증가시키는 원인이다. 이에 본 연구에서는 마감재 내부의 균열 탐지를 위해 비파괴·비접촉 검사인 열화상 기법을 제안하였다. 열화상 카메라를 이용한 마감재 내부 균열 관측을 위해 콘크리트 시편을 제작하였으며, 콘크리트 표면 및 균열부에 열원을 가진하여 열화상 데이터를 계측하였다. 계측 결과, 너비 0.3mm, 0.5mm, 0.7mm의 마감재 내부 균열 관측이 가능함을 확인하였으나, 표면 박리, 도배지 들뜸으로 인한 불균일한 온도 분포로 인해 균열 판단이 어렵다. 이에 열화상 데이터의 진폭 및 위상 차이를 도출하여 데이터 분석을 수행한 결과, 0.5mm, 0.7mm 균열에 대해 선명한 균열 계측이 가능하였다. 본 연구를 토대로 추후 마감재 내부 균열 손상 진단에 있어 빅 데이터 기반 딥러닝을 이용한 기술개발을 통해 현장적용 및 분석의 효율성을 증대시키고자 한다.