• Title/Summary/Keyword: Non-contact Inspection System

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Development of models for measuring track irregularities using accelerometers (가속도계를 이용한 궤도틀림 측정용 모델의 개발)

  • Lee, Jun-Seok;Choi, Sung-Hoon;Kim, Sang-Soo;Kim, Seog-Won
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.303-310
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    • 2011
  • This paper is focused on development of models for measuring lateral and vertical track irregularities from corresponding accelerometers of an in-service high-speed train. Generally, the track irregularity was measured by a special railway inspection vehicle or system with contact or non-contact sensors. However, the sensors are very expensive and vulnerable to a harsh environment. Displacement estimation from an inertial measurement unit and its wave-band filtering was already developed in the previous study, and it was found that their results included not only the track irregularities but also other information such as phase delay of the applied filters, and suspension and conicity of the wheel. To identify the track irregularities from those results, a compensation filtering method was proposed. Each directional compensation filter was derived by using a system identification method with the estimated directional displacement as input and the corresponding track irregularities as output. In this paper, they are integrated into a model for each direction and applied to the measured lateral and vertical acceleration data from the axle-box and bogie of an in-service high-speed train. Their results are compared with the data from the track geometry measurement system. From the comparison, the proposed models are a useful tool for the measurement of the track irregularities using accelerometers of in-service high-speed trains.

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A Study on Adaptable Non-contact Shape Inspection System (적응형 비접촉 형상 검사에 관한 연구)

  • Kang, Young-June;Park, Nak-Gyu;Lee, Dong-Hwan
    • Journal of the Korean Society for Nondestructive Testing
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    • v.25 no.2
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    • pp.74-80
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    • 2005
  • A new dimension measuring method for the measurement of diameter of an object has been developed using laser triangulation. The 3D data of an object was calculated from the 2 dimensional image information obtained by the laser stripe using the laser triangulation. The system that use existing theory can measure the diameter of hole not only in a normal plane but also ill an incline plane. However, in the existing theory, since the lens with fixed feral length was used, the area of measurement was fixed. The simplest way to solve this problem is to change distance between a CCD camera and object. Other way is to use a zoom lens having variable focal length. In this paper, the zoom lens with variable focal length was used. Therefore, we ran experiment with magnification that is optimized according to size of object using zoom lens with variable focal length.

Development of a Laser-Generated Ultrasonic Inspection System by Using Adaptive Error Correction and Dynamic Stabilizer (적응적 에러 보정과 다이나믹 안정기를 이용한 레이저 유도 초음파 검사 시스템 개발)

  • Park, Seung-Kyu;Baik, Sung-Hoon;Park, Moon-Cheol;Lim, Chang-Hwan;Ra, Sung-Woong
    • Journal of the Korean Society for Nondestructive Testing
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    • v.25 no.5
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    • pp.391-399
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    • 2005
  • Laser-generated ultrasonic inspection system is a non-contact scanning inspection device with high spatial resolution and wide bandwidth. The amplitude of laser-generated ultrasound is varied according to the energy of pulse laser and the surface conditions of an object where the CW measuring laser beam is pointing. In this paper, we correct the generating errors by measuring the energy of pulse laser beam and correct the measuring errors by extracting the gain information of laser interferometer at each time. h dynamic stabilizer is developed to stably scan on the surface of an object for an laser-generated ultrasonic inspection system. The developed system generates ultrasound after adaptively finding the maximum gain time of an laser interferometer and processes the signal in real time after digitization with high speed. In this paper, we describe hardware configuration and control algorithm to build a stable laser-generated ultrasonic inspection system. Also, we confirmed through experiments that the proposed correction method for the generating errors and measuring errors is effective to improve the performance of a system.

A Study on Measurement of Crack Length by using Laser Speckle Interferometry (레이저 스페클 간섭을 이용한 균열 길이 측정에 관한 연구)

  • Kang, Young-June;Bae, Jin-Kil;Ryu, Weon-Jae;Park, Nan-Kyu
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.5
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    • pp.34-41
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    • 2001
  • More accurate and fast inspection method for mechanical parts and structure is required to guarantee the safety. Conventional methods using compliance method, eddy current method, ultrasonic wave, acoustic emission for non-destructive testing in mechanical parts and structure have been performed as the method of contact with objects to be inspected. With this reason these methods have been taken relatively much time, money, and manpower. In this study, in order to overcome these shortcomings, we used In-plane Electronic Speckle pattern Interferometry(In-plane ESPI) that was full-field measurement and noncontact method. We detected the cracks of the specimen at a real time and measured the length of the crack by using In-place ESPI system. Finally, we compared this results with conventional microscope method.

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Development of Caliper System for Geometry PIG (지오메트리 피그용 캘리퍼 시스템 개발)

  • Yoo, H.R.;Kim, D.K.;Cho, S.H.;Park, S.H.;Park, S.S.;Park, D.J.;Koo, S.J.;Rho, Y.W.;Park, G.S.
    • Proceedings of the KSME Conference
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    • 2001.06b
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    • pp.228-234
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    • 2001
  • NTMS(Non-contact Tilted-angle Measuring System) is developed by using the principle that the magnetic field of an anisotropic magnet's inner space is uniform and it's possible to measure the strength of the magnetic field using a linear hall effect sensor. In order to implement the caliper system of the geometry PIG(Pipeline Inspection Gauge) which has high accuracy and proper output voltage of the hall sensor without additional driving module or a signal amplifier, it is necessary to consider the size of the magnet, the inner space and back-yoke and the position of pin-hole in the magnet. So the optimal design method of the caliper system is proposed through analysis of NTMS's magnetic field adopting a FEM(Finite Element Method). The experimental results show that the developed caliper system can be used for the geometry pig with good performances.

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Influence of Resin-Infiltrated Time on Wood Natural Materials Using Conventional/Air-Coupled Ultrasound Waves

  • Park, Je-Woong;Kim, Do-Jung;Kweon, Young-Sub;Im, Kwang-Hee;Hsu, David K.;Kim, Sun-Kyu;Yang, In-Young
    • Journal of the Korean Society for Nondestructive Testing
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    • v.29 no.3
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    • pp.235-241
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    • 2009
  • Composite wood materials are very sensitive to water and inspection without any coupling medium of a liquid is really needed to wood materials due to the permeation of coupling medium such as water. However, air-coupled ultrasound has obvious advantages over water-coupled experimentation compared with conventional C-scanner. In this work, it is desirable to perform contact-less nondestructive evaluation to assess wood material homogeneity. A wood material was nondestructively characterized with non-contact and contact modes to measure ultrasonic velocity using automated data acquisition software. We have utilized a proposed peak-delay measurement method. Also through transmission mode was performed because of the main limitation for air-coupled transducers, which is the acoustic impedance mismatch between most materials and air. The variation of ultrasonic velocity was found to be somewhat difference due to air-coupled limitations over conventional scan images. However, conventional C-scan images are well agreed with increasing the resin-infiltrated time as expected. Finally, we have developed a measurement system of an ultrasonic velocity based on data acquisition software for obtaining ultrasonic quantitative data for correlation with C-scan images.

Detection of a Surface-Breaking Crack Using the Surface Wave of a Laser Ultrasound (레이저 초음파의 표면파를 이용한 표면결함 측정)

  • Park, Seung-Kyu;Jung, Hyun-Kyu;Baik, Sung-Hoon;Lim, Chang-Hwan;Joo, Young-Sang;Kang, Young-June
    • Journal of the Korean Society for Nondestructive Testing
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    • v.26 no.2
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    • pp.84-89
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    • 2006
  • A laser ultrasonic inspection system is a non-contact inspection device which generates and measures ultrasounds by using laser beams. A laser ultrasonic inspection system provides a high measurement resolution because the ultrasonic signal generated by a pulse laser beam has a wide-band spectrum and the ultrasonic signal is measured from a small focused spot of a measuring laser beam. In this paper, we have investigated the detection techniques of a surface-breaking crack by using the laser ultrasonic surface waves. A crack acts as a low pass filter whose cut-off frequency is lowered in proportion to the depth of a crack. And, the center frequency value of a spectrum is decreased in proportion to the depth of a crack. In this paper, we extracted the crack information by using the frequency attenuation from the normalized transfer function spectrum of a surface-breaking crack. Also, we effectively measured the crack depth by using the decreasing value of the center frequency from a crack passed ultrasonic signal. The proposed measuring techniques of crack depths provided more precise information than the amplitude measuring technique.

Tension Measurement of Stay Cables in Consideration with Image Including Vehicle (차량이 포함된 이미지를 고려한 사장재 케이블의 장력 측정 )

  • Sung-Wan Kim;Dong-Uk Park;Jin-Soo Kim;Seung-Su Park;Jae-Bong Park
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.27 no.2
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    • pp.58-66
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    • 2023
  • In this study, cable tension was measured using the vibration method, and a vision-based system was applied as a sensor to measure the displacement response of a cable in a non-contact method. In the vision-based system, the camera is installed in a location that considers the target structure and the field of view of the camera. However, it can be difficult to recognize the control points required to measure the displacement response of a structure as the target structure and other structures such as vehicles may be included in the image at the intended installation location. In this study, a distorted image including a vehicle shows inaccurate results in image analysis due to the installation position of the vision-based system. Accordingly, the image including the vehicle was eliminated by calculating the similarity between the two images. To verify the validity of the method of estimating the cable tension of cable-stayed bridges using the proposed method, the vibration method was applied to cable-stayed bridges in service to measure the tension.

A study on the Quantification of vibration mode by ESPI using A.O Modulator (ESPI에서 AO변조기를 사용한 진동모드 정량화에 관한 연구)

  • 박낙규;유원재;안중근;강영준
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.207-210
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    • 2001
  • Recently, the study on the vibration analysis of machinery is greatly important and ESPI is widely used because of its many attractive features. Firstly, ESPI can be used to measure the vibration mode shape and the phase in real-time. Secondly, the conventional measuring methode, such as accelerometers, take much time to measure the whole field of object, but ESPI needs shorter time than other methods. Because ESPI is a field-inspection method. Thirdly, ESPI is a non-contact measuring system. ESPI does not have influence on the specimen. Beyond these features, there are several advantages in ESPI system. In this paper, the Stroboscopic ESPI system is described for measurement of a vibration mode shape. The Stroboscopic ESPI system had been used to visualize the vibration mode shape, in which EO(Electro-Optic)modulator was used to chop CW(Continuous Wavefront)laser. But it was not easy to control EO modulator and quantified the vibration amplitude and the phase of circular metal plate. At first, we found resonant frequency of the specimen by using time-averaged ESPI method. Nextly, the amplitudes of specimen were quantified by using Stroboscopic ESPI and we compare the results which were obtained in several chopping ratio.

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The Study on the Material Evaluation and Development of Nondestructive Inspection System Using Laser Guided Ultrasonics (레이저 유도 초음파를 이용한 재료평가 및 비파괴 검사 시스템 개발에 관한 연구)

  • 김재열;송경석;김창현;김유홍
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.10a
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    • pp.263-268
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    • 2004
  • In the present study, a Nd;YAG Laser (pulse type) was used to emit ultrasonic signals to a test material. In addition, a total ultrasonic investigation system was designed by adopting a Fabry-Perot interferometer, which receives ultrasonic signals without any contact. For non-destructive test SM45C, which contains some flaws was used as a test material. Because it is easy to align light beam in receiver, and the length of the light beam does not change much even if convex mirror leans towards one side, confocal Fabry-Perot interferometer, which has stable frequency, and PI control are used to correct interfered and unstable signals from temperature, fluctuation and time shift of laser frequency. Stable signals are always obtained by the feedback of PI circuit signals in the confocal Fabry-Perot interferometer. The type, size and position of flaws inside the test material were examined by achieving the stabilization of an interferometer. This study presented a useful method, which could quantitatively investigate the fault of objects by using a Fabry-Perot interferometer.

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