• Title/Summary/Keyword: New production

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Effectiveness of an Exponentially Smoothed Ordering Policy as Compared with Kanban System

  • Tamura, Takayoshi;Dhakar, Tej S.;Ohno, Katsuhisa
    • Journal of Korean Institute of Industrial Engineers
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    • v.34 no.1
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    • pp.1-12
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    • 2008
  • The Kanban system in Just-In-Time (JIT) production is very effective in reducing the inventories when consumption rate of the final product is relatively stable. When large fluctuations exist in the consumption rate, a new production ordering policy in which the production order quantity is determined by smoothing the demands exponentially is more suitable. This new ordering policy has not been investigated sufficiently. In this research, a multi-stage production and inventory system with stock points for materials and finished items located at each stage is considered. Approximations of average inventories at each stage in the system are derived theoretically. Numerical simulations are carried out to assess the accuracy of approximations and to evaluate the effectiveness of the new ordering policy as compared with the Kanban system. As a result, it is shown that the new ordering policy can achieve significantly lower inventory costs than the original Kanban system. The new ordering policy thus emerges as a key concept for an effective supply chain management.

Experimental Study of New Welding Assembly Technology Applied with Mixed-Model Production Method (혼류생산 방식을 적용한 신개념 용접조립 기술 연구)

  • Park, Dong Hwan;Gu, Ja Jun
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.23 no.6
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    • pp.602-608
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    • 2014
  • Mixed-model production lines are often used in manufacturing systems. In production lines, different product types are simultaneously manufactured by processing small batches. This paper describes a new welding assembly technology involving the development of experimental models for a mixed-model production line in an automobile company. Due to the extensive number of models, the design of a welding assembly system is complicated. Performance evaluation is an important phase in the design of welding assembly lines in a mixed-model production environment. In this study, a new welding assembly technology for a mixed-model production method was used to weld the package tray and dash panel of a vehicle.

A Study on the Production Management Concept for Productivity Improvement (생산성 향상을 위한 생산관리 개념의 변화)

  • 정일구
    • Journal of the Korean Professional Engineers Association
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    • v.32 no.6
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    • pp.35-39
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    • 1999
  • Many tools in classical type for the production management have been used in industrial cells. In spite of their powerful logic and historical success, many appliers could not take but a little effectiveness in current economic conditions. The major reason is that the chronical production control methods are too narrow in its applicability to cover the problems occurred under such a high-speed changes. Therefore we need to develop the new concept of production management for the higher adaptability and outcome which can support vitablities to enterprises in severe condition. The essential points in changing the viewpoint of new production management concepts are valuable to the group of new management.

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Effective Management and Utilization of Hydrogen Production Technology Using Multi-layered Model, Strategic Niche Management, and Need Factor Theory (다층적 모델, 전략적 니치 관리 및 필요성 인자 이론을 활용한 수소 생산 기술의 효과적 관리와 활용 방안 )

  • JOONHEON KIM;JONGHWA PARK;DAEMYEONG CHO
    • Journal of Hydrogen and New Energy
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    • v.35 no.2
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    • pp.129-139
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    • 2024
  • The significance of hydrogen economy and production technology is steadily increasing. This research reviewed strategies for utilizing hydrogen production technology by combining a multi-layer model, strategic niche management, and the need factor for Hoship. The model was validated as a strategy considering hydrogen production technology and the transformation of the energy system. Using this, a new business model for hydrogen production technology was created, finding a strategic niche and sophisticating the technology. It also proposed ways to unlock the potential of hydrogen production technology and improve its efficiency. This work contributes to the commercialization of hydrogen production technology and its role in sustainable energy conversion. It proposes a new and effective approach for utilizing hydrogen production technology, going beyond its limitations to suggest a more efficient method. It is hoped that these results will be helpful to researchers in hydrogen energy, and serve as a reference for establishing ways to utilize hydrogen production technology.

Analysis of Dynamic Production Planning Model Using Linear Programming (선형계획을 이용한 동적 생산계획 모형의 분석)

  • Chang, Suk-Hwa
    • Journal of Korean Institute of Industrial Engineers
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    • v.19 no.3
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    • pp.71-79
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    • 1993
  • Dynamic production planning problems are to determine the optimal production times and production quantities of product for discrete finite periods. In previous many researches, the solutions for these problems have been developed through the algorithms using dynamic programming. The purpose of this research is to suggest the new algorithm using linear programming. This research is to determine optimal production quantities of product in each period to satisfy dynamic for discrete finite periods, minimizing the total of production cost and inventory holding cost. Cost functions are concave, and no backlogging for product is allowed. The new algorithm for capacity constrained problem is developed.

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Some Schemes for the sustainable Development of Korean Laver Industry (우리나라 김 산업 발전을 위한 논점과 방안)

  • Ock, Young-Soo
    • The Journal of Fisheries Business Administration
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    • v.41 no.2
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    • pp.25-44
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    • 2010
  • The laver has been cultivated long time ago in Korea. And traditional production system was changed to new system about 30 years ago. The new production system is understood the specialization of laver products, that is, originally individual fishery households made final laver products from raw cultured laver in sea working to dry working in land, but the new system was separated raw laver production in sea and dry laver production, which made final dry laver products by purchase the raw laver in land. This change has been increased laver production, 10 billion sheets in 2000's from 5 billion sheets in 1980's. And rapid production increase gave rise to some troubles on laver industry that is a serious drop in real laver prices, discord structure between raw laver producer and dry laver producer, stagnation of laver consumption, etc. Now Korea is the best laver production country together with Japan in world. Then we have to consider some schemes for the sustainable development of laver industry. One of such schemes is export enlargement of laver against world. The consumption of laver has been globally increased in recent. The other is the grading test problem of dry laver. Because the rapid increase of laver production caused to drop laver quality. Then we seriously have to consider the grading test of dry laver for high level quality production.

Performance Analysis of the Block Production Line in an Engine Production Plant (엔진 블록 가공라인의 물류분석)

  • 김상훈
    • Proceedings of the Korea Society for Simulation Conference
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    • 1999.04a
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    • pp.105-109
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    • 1999
  • Tool shop of the D Heavy Industries Co.(DHI) fabricates engines for a bus, truck, small ship. In order to increase the production capacity of engines, DHI will be established the new tool shop that consists of a block line, head line, assembly line, test line and AS/RS in 1999. In order to assure the production capacity designed of the new tool shop for producing engines and improve the production process of it, it is needed to find a bottleneck process and an optimal way of allocating workloads among machines and workers to maximize the production. In a way to solve this, we model the engine fabrication process of the tool shop and analyze its performance by computer simulation. In this study, we at first identify the bottleneck processes of the engine fabrication process under the designed operation policy. Then, we derive some alternative operating policies applicable to the new tool shop of an engine, and analyze the optimal operation policy by comparing the performance of the tool shop following each alternative policy.

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MoJMJD6, a Nuclear Protein, Regulates Conidial Germination and Appressorium Formation at the Early Stage of Pathogenesis in Magnaporthe oryzae

  • Li Zhang;Dong Li;Min Lu;Zechi Wu;Chaotian Liu;Yingying Shi;Mengyu Zhang;Zhangjie Nan;Weixiang Wang
    • The Plant Pathology Journal
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    • v.39 no.4
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    • pp.361-373
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    • 2023
  • In plant-pathogen interactions, Magnaporthe oryzae causes blast disease on more than 50 species of 14 monocot plants, including important crops such as rice, millet, and most 15 recently wheat. M. oryzae is a model fungus for studying plant-microbe interaction, and the main source for fungal pathogenesis in the field. Here we report that MoJMJD6 is required for conidium germination and appressorium formation in M. oryzae. We obtained MoJMJD6 mutants (ΔMojmjd6) using a target gene replacement strategy. The MoJMD6 deletion mutants were delayed for conidium germination, glycogen, and lipid droplets utilization and consequently had decreased virulence. In the ΔMojmjd6 null mutants, global histone methyltransferase modifications (H3K4me3, H3K9me3, H3K27me3, and H3K36me2/3) of the genome were unaffected. Taken together, our results indicated that MoJMJD6 function as a nuclear protein which plays an important role in conidium germination and appressorium formation in the M. oryzae. Our work provides insights into MoJMJD6-mediated regulation in the early stage of pathogenesis in plant fungi.

Precision feeding and precision nutrition: a paradigm shift in broiler feed formulation?

  • Moss, Amy F.;Chrystal, Peter V.;Cadogan, David J.;Wilkinson, Stuart J.;Crowley, Tamsyn M.;Choct, Mingan
    • Animal Bioscience
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    • v.34 no.3_spc
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    • pp.354-362
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    • 2021
  • Broiler chickens grow rapidly, and their nutrient requirements change daily. However, broilers are fed three to five diet phases, meaning nutrients are under or oversupplied throughout production. Increasing diet phases improves production efficiency as there is less time in the production cycle that nutrients are in under or over-supply. Nevertheless, the process of administering four or more diets is costly and often impractical. New technologies are now available to blend feed to match the daily nutrient requirements of broilers. Thus, the aim of this review is to evaluate previous studies measuring the impact of increasing feed phases on nutrient utilisation and growth performance, and review recent studies taking this concept to the extreme; precision nutrition - feeding a new diet for each day of the production cycle. This review will also discuss how modern precision feeding technologies have been utilised and the potential that new technologies may bring to the poultry industry. The development of a precision nutrition regime which targets daily requirements by blending dietary components on farm is anticipated to improve the efficiency of production, reduce production cost and therefore improve sustainability of the industry. There is also potential for precision feeding technology along with precision nutrition strategies to deliver a plethora of other management and economic benefits. These include increased fluidity to cope with sudden environmental or market changes, and the ability to alter diets on a farm by farm level in a large, integrated operation. Thus, the future possibilities and practical implications for such technologies to generate a paradigm shift in feed formulation within the poultry industry to meet the rising demand for animal protein is also discussed.

Conceptual design study on Plutonium-238 production in a multi-purpose high flux reactor

  • Jian Li;Jing Zhao;Zhihong Liu;Ding She;Heng Xie;Lei Shi
    • Nuclear Engineering and Technology
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    • v.56 no.1
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    • pp.147-159
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    • 2024
  • Plutonium-238 has always been considered as the one of the promising radioisotopes for space nuclear power supply, which has long half-life, low radiation protection level, high power density, and stable fuel form at high temperatures. The industrial-scale production of 238Pu mainly depends on irradiating solid 237NpO2 target in high flux reactors, however the production process faces problems such as large fission loss and high requirements for product quality control. In this paper, a conceptual design study of producing 238Pu in a multi-purpose high flux reactor was evaluated and analyzed, which includes a sensitivity analysis on 238Pu production and a further study on the irradiation scheme. It demonstrated that the target structure and its location in the reactor, as well as the operation scheme has an impact on 238Pu amount and product quality. Furthermore, the production efficiency could be improved by optimizing target material concentration, target locations in the core and reflector. This work provides technical support for irradiation production of 238Pu in high flux reactors.