• Title/Summary/Keyword: Net-Shape

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Studies on the Mackerel Purse Seine Operating in the Sea Area of Cheju Island - 2 . Model Experiment ob the Deformation of Net in Two Layer Current (제주도 주변 해역 고등어 포착망의 연구 - 2 . 이중조에 있어서 망의 변형에 관한 모형실험 -)

  • 박정식
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.22 no.4
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    • pp.32-40
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    • 1986
  • A model experiment of purse seine by the circulating water tank was carried out on the changes of net shape and the tension of purseline under operation in two layer current. In the circular tank, the two layer current was made by cutting off the current of upper layer and producing the bottom current by the equipment shown in Fig. 1. The model experiment of purse sein was made on a reduced scale 1 :400, and the experiment was carried out according to the Tauti's model law. When the bottom current of O. 5 knot flows to lower part of three-eighths of net, following results are derived. The depth of sinkerline reached only about 80% of that of no current set. The horizontal shift of sinker line caused by the bottom current is maximized in tight set. The enclosed area by the floatIine immediately after the completion of set net is 61. 5% in tight set, 50. 0 % in loose set and 54. 1 % in lateral set of those in the case of no current. In the first half period of pursing, the tension of the purseline is enhenced by the bottom current and the pattern of increasing is irregular in the tension curves.

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Multi-stage Cold Forging Process Design and Backward Extrusion Characteristics Evaluation of Serration Gear for Electronic Parking Brake (전자식 파킹 브레이크용 세레이션 기어의 냉간다단단조 공정 설계 및 후방 압출특성에 관한 평가)

  • Seo, Ju-Han;Choi, Jong-Won;Jung, Eu-Enn;Kang, Myungchang
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.2
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    • pp.130-136
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    • 2022
  • Reducing production costs through net-shaped cold forging is an important aspect in the automobile industry. In this study, we intend to produce a net-shaped electronic parking brake (EPB) serration gear for automobiles, using multi-stage cold forging. These serrations are then assembled to the reduction gear of an EPB actuator. The forging process of the serrations and the cold forging design were verified through finite element analysis (FEA) in order to evaluate metal flow. The forging machine was selected by checking the load using FEA. Based on the FEA results, molds were designed, and parts were made using multi-stage cold forging to produce a net-shaped serration gear.

A Simple Parameterization for the Rising Velocity of Bubbles in a Liquid Pool

  • Park, Sung Hoon;Park, Changhwan;Lee, JinYong;Lee, Byungchul
    • Nuclear Engineering and Technology
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    • v.49 no.4
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    • pp.692-699
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    • 2017
  • The determination of the shape and rising velocity of gas bubbles in a liquid pool is of great importance in analyzing the radioactive aerosol emissions from nuclear power plant accidents in terms of the fission product release rate and the pool scrubbing efficiency of radioactive aerosols. This article suggests a simple parameterization for the gas bubble rising velocity as a function of the volume-equivalent bubble diameter; this parameterization does not require prior knowledge of bubble shape. This is more convenient than previously suggested parameterizations because it is given as a single explicit formula. It is also shown that a bubble shape diagram, which is very similar to the Grace's diagram, can be easily generated using the parameterization suggested in this article. Furthermore, the boundaries among the three bubble shape regimes in the $E_o-R_e$ plane and the condition for the bypass of the spheroidal regime can be delineated directly from the parameterization formula. Therefore, the parameterization suggested in this article appears to be useful not only in easily determining the bubble rising velocity (e.g., in postulated severe accident analysis codes) but also in understanding the trend of bubble shape change due to bubble growth.

Development of Rapid Tooling using Investment Casting & R/P Master Model (R/P 마스터 모델을 활용한 정밀주조 부품 및 쾌속금형 제작 공정기술의 개발)

  • Jeong, Hae-Do;Kim, Hwa-Young
    • Journal of Korea Foundry Society
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    • v.20 no.5
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    • pp.330-335
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    • 2000
  • Functional metal prototypes are often required in numerous industrial applications. These components are typically needed in the early stage of a project to determine form, fit and function. Recent R/P(Rapid Prototyping) part are made of soft materials such as plastics, wax, paper, these master models cannot be employed durable test in real harsh working environment. Parts by direct metal rapid tooling method, such as laser sintering, by now are hard to get net shape, pores of the green parts of powder casting method must be infiltrated to get proper strength as tool, and new type of 3D direct tooling system combining fabrication welding arc and cutting process is reported. But a system which can build directly 3D parts of high performance functional material as metal park would get long period of system development, massive investment and other serious obstacles, such as patent. In this paper, through the rapid tooling process as silicon rubber molding using R/P master model, and fabricate wax pattern in that silicon rubber mold using vacuum casting method, then we translated the wax patterns to numerous metal tool prototypes by new investment casting process combined conventional investment casting with rapid prototyping & rapid tooling process. With this wax-injection-mold-free investment casting, we developed new investment casting process of fabricating numerous functional metal prototypes from one master model, combined 3-D CAD, R/P and conventional investment casting and tried to expect net shape measuring total dimension shrinkage from R/P pare to metal part.

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Fabrication of$Al_2O_3/Fe$ composite by reaction sintering (반응소결법에 의한 $Al_2O_3/Fe$ 복합재료 제조)

  • 김송희;윤여범
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.9 no.2
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    • pp.185-190
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    • 1999
  • An $Al_2O_3/Fe$ composite was synthesized through the double stage processes by a reaction sintering which requires simple process and equipments but provides near-net-shape, a reduction/oxidation process for 5 hrs at $650^{\circ}C$ was followed by sintering at $1200^{\circ}C$ to form an $Al_2O_3/Fe$ composite. The composite processed through the double stage sintering are mainly consists of $\alpha$-Fe and ${\alpha}Al_2O_3$ with minor amount of $FeAl_2O_4$, a spinnel structure which is known to prevent Fe from filling up the pores and good contact with $Al_2O_3/Fe$ particles.

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Adjustment of Roll Gap for the Dimension Accuracy of Bar in Hot Bar Rolling Process

  • Kim, Dong-Hwan;Kim, Byung-Min;Lee, Youngseog
    • International Journal of Precision Engineering and Manufacturing
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    • v.4 no.1
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    • pp.56-62
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    • 2003
  • The objective of this study is to adjust the roll gap for the dimension accuracy of bar in hot bar rolling process considering roll wear. In this study hot bar rolling processes for round and oval passes have been investigated. In order to predict the roll wear, the wear model is reformulated as an incremental form and then wear depth of roll is calculated at each deformation step on contact area using the results of finite element analysis, such as relative sliding velocity and normal pressure at contact area. Archard's wear model was applied to predict the roll wear. To know the effects of thermal softening of DCI (Ductile Cast Iron) roll material according to operating conditions, high temperature micro hardness test is executed and a new wear model has been proposed by considering the thermal softening of DCI roll expressed in terms of the main tempering curve. The new technique developed in this study for adjusting roll gap can give more systematically and economically feasible means to improve the dimension accuracy of bar with full usefulness and generality.

Investigation of Galling In Forming Galvanized Steel Sheet

  • Altan, Taylan;Kardes, Nimet;Kim, Hyunok
    • Corrosion Science and Technology
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    • v.10 no.1
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    • pp.1-5
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    • 2011
  • The major purpose of the present study is to evaluate the performance of various galvanized (GI) or galvannealed (GA) mild steels and AHSS in stamping applications. Finite Element Analysis (FEA) of selected stamping operations was conducted to estimate the critical pressure boundary conditions that exist in practice. Using this information, laboratory tribotests, e.g. Twist Compression (TCT), Deep Drawing (DDT) and Strip Drawing (SDT) Tests, were developed to evaluate the performance of selected lubricants and die materials/coatings in forming galvanized steels of interest. The sheet materials investigated included mild steels and AHSS (e.g. DP600 GI/GA, DP780 GI/GA, TRIP780 GA and DP980 GI/GA). Experimental results showed that galvanized material resulted in more galling, while galvannealed material showed more powdering and flaking. The surface roughness and chemical composition of galvanized sheet materials affected the severity of galling under the same testing conditions, i.e. lubricants and die materials/coatings. The results of this study helped to determine the critical interface pressure that initiates lubricant failure and galling in stamping selected galvanized sheet materials. Thus, to prevent or postpone the critical interface conditions, the results of this study can be used to select the optimum combination of galvanized sheet, die material, die coating and lubricant for forming structural automotive components.

Wind loads on solar panels mounted parallel to pitched roofs, and acting on the underlying roof

  • Leitch, C.J.;Ginger, J.D.;Holmes, J.D.
    • Wind and Structures
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    • v.22 no.3
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    • pp.307-328
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    • 2016
  • This paper describes an investigation of the net wind loads on solar panels and wind loads on the underlying roof surface for panels mounted parallel to pitched roofs of domestic buildings. Typical solar panel array configurations were studied in a wind tunnel and the aerodynamic shape factors on the panels were put in a form appropriate for the Australian/New Zealand Wind Actions Standard AS/NZS 1170.2:2011. The results can also be used to obtain more refined design data on individual panels within an array. They also suggest values for the aerodynamic shape factors on the roof surface under the panels, based on a gust wind speed at roof height, of ${\pm}0.5$ for wind blowing parallel to the ridge, and ${\pm}0.6$ for wind blowing perpendicular to the ridge. The net loads on solar arrays in the middle portion of the roof are larger than those on the same portion of the roof without any solar panels, thus resulting in increased loads on the underlying roof structure.

In-situ Synthesis and Investment Casting of Titanium Matrix (TiC+TiB) Hybrid Composites (Ti기 (TiC+TiB) 하이브리드 복합재료 반응생성합성 및 정밀주조)

  • Sung, Si-Young;Park, Keun-Chang;Lee, Sang-Hwa;Kim, Young-Jig
    • Journal of Korea Foundry Society
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    • v.24 no.3
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    • pp.159-164
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    • 2004
  • The aim of the present work is to investigate the possibility of in-situ synthesis and net-shape forming of the titanium matrix (TiC+TiB) hybrid composites using a casting route. From the scanning electron microscopy, electron probe micro-analyzer, X-ray diffraction and thermodynamic calculations, the spherical TiC and needle like TiB reinforced hybrid titanium matrix composites could be obtained in-situ by the conventional melting and casting route between titanium and $B_4C$. No melt-mold reaction occurred between the titanium matrix (TiC+TiB) hybrid composites and the SKK mold, since the mold is consisted with interstitial and substitutional metal-mold reaction products. Not only the sound in-situ synthesis but also the economic net-shape forming of the titanium matrix (TiC+TiB) hybrid composites could be possible by the conventional casting route.

Development of An Optimal Layout Design System in Multihole Blanking Process

  • Lee, Sun-Bong;Kim, Dong-Hwan;Kim, Byung-Min
    • International Journal of Precision Engineering and Manufacturing
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    • v.5 no.1
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    • pp.36-41
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    • 2004
  • The blanking of thin sheet metal using progressive dies is an important process on production of precision electronic machine parts such as IC leadframe. This paper summarizes the results of simulating the progressive blanking process by means of LS/DYNA. In order to verify the influence of blanking order on the final lead profile and deformed configuration, simulation technique has been proposed and analyzed using a commercial FEM code, LS/DYNA. The results of FE-simulations are in good agreement with the experimental result. After then, to construct rule base in progressive blanking process, FE-simulation has been performed using a simple model. Based on this result rule base is set up and then the blanking order of inner lead is rearranged. Consequently, from the results of FE-simulation using suggested method in this paper, it is possible to predict the shift of lead to manufacture high precision lead frame in progressive blanking process. The proposed method can give more systematic and economically feasible means for designing progressive blanking process.