• Title/Summary/Keyword: Net-Shape

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A Study on Deformation Behaviors of Al 6061, 7075 Tube at Different Heat Treatments for Warm Hydroforming (온간액압성형공정 적용을 위한 알루미늄 6061, 7075 튜브의 열처리조건에 따른 변형특성연구)

  • Yi, Hyae-Kyung;Moon, Young Hoon
    • Journal of the Korean Society for Heat Treatment
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    • v.20 no.1
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    • pp.1-10
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    • 2007
  • The deformation behaviors of full annealed and T6 treated 6061, 7075 aluminum tubes are investigated at various temperature performing uniaxial tensile test. Full annealed Al 6061 and Al7075 tubes, and T6 treated Al7075 tube don't show sharp local necking with an elongation of 50% at $300^{\circ}C$. So it is expected that influenced by elevated tempterature. At $300^{\circ}C$ and strain rate of 0.001/s, many micro-cracks are observed in T6 treated Al 6061 tube, which is believed to be responsible for the decrease of total elongation.

A Study on Shape Determination of Cable-Net Structures with Restrained Conditions (제한조건을 갖는 케이블-네트 구조물의 형상결정에 관한 연구)

  • 이장복;권택진;하창우
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 1999.10a
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    • pp.325-332
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    • 1999
  • As part of the conceptual disign of cable and membrane structures, the adequate shape is decisive with respect to load bearing behaviour and aesthetic expression of the structure. The force densities which are the force-length ratio are very useful parameters for the description of equilibrium state of any general cable-net structures. Because equilibrium states are obtained by solving linear equations the force desity method has a advantage compared with other solution strategies. But if there are futher restrainted conditions in force density the linear method will be extended to nonlinear one. The numeriacl methods are based upon least square and general inverse method for sieving nonlinear eqations. In this paper, the results from two methods is compared through several examples.

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Hot Forming Design of a CAM for Vessel Engine (선박엔진용 캠의 열간 성형공정설계)

  • Yeom, J.T.;Kim, J.H.;Kim, J.H.;Hong, J.K.;Lee, J.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.05a
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    • pp.417-420
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    • 2009
  • The hot forming process of a CAM for vessel engine was designed by finite element (FE) simulation and experimental analysis. An aim of process design was to achieve the near-net shaped CAM forgings by hot forging process. Based on the compression test results of the low alloy steel, deformation processing map was generated using the superposition approach between the dynamic materials model (DMM) and flow stability and/or instability criteria. From the processing map, the initial heating temperature was determined as $1200^{\circ}C$. FE analysis was simulated to predict the formation of rolling defects and deformed shape with different forging designs. Optimum process design suggested in this work was made by comparing with the CAM for vessel engine manufactured by actual forging process.

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Hot Precision Forging with a Back-pressure of Al-Si Alloy for Scroll Type Compressor Parts (열간 배압 성형 기술을 이용한 Al-Si합금 스크롤의 정형 제조 기술)

  • 이영선;이정환;이상용;박영도;이운섭
    • Transactions of Materials Processing
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    • v.9 no.1
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    • pp.52-58
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    • 2000
  • Hot precision forging with a back pressure was investigated for manufacturing of compressor parts made of Al-Si alloy. Disk-shaped blank made of Al-Si alloy was hot forged, and ribs were formed by loading back pressure on their top. The influence of the back pressure and die temperature on forgeability and properties of parts made of Al-Si alloy were examined. Using the F.E.M. simulation, we found the optimum vallue of back-pressure. The prototypes of scroll parts were forged into the near-net shape and satisfied the required properties.

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Net-shape Manufacturing of Micro Porous Metal Components by Powder Injection Molding

  • Nishiyabu, Kazuaki;Matsuzaki, Satoru;Tanaka, Shigeo
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.93-94
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    • 2006
  • A novel production method for porous metal components has been developed by applying powder space holder (PSH) method to metal powder injection molding (MIM) process. The PSH-MIM method has an industrial competitive advantage that is capable of net-shape manufacturing the micro-sized porous metal products with complicated shapes and controlled porosity and pore size. In this study, the small impeller with homogeneous micro-porous structure was manufactured by the PSH-MIM method. The effects of combinations in size and fraction of PMMA particle on dimensional tolerance and variation of sintered porous specimens were investigated. It was concluded that the PSH-MIM method could manufacture commercially microporous metal components with high dimensional accuracy.

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FEM Analysis for the Prediction of Void Closure On the Open Die Forging Process (자유단조공정에서 기공폐쇄 예측을 위한 유한요소해석)

  • Min, K.Y.;Lim, S.J.;Choi, H.J.;Choi, S.;Park, Y.B.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.05a
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    • pp.71-74
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    • 2008
  • In order to resolve the problems which appear after the clean large ingot production process, the impurities which are involved in the steel smelting process should be removed by developing cleaner materials. Through the rationalization of cogging process that is the first forging process of large ingot the quality is to be improved. For the sake of the optimization of an open die forging process and the improvement of the subject matter frequency ratio, a hazard precise die forging process must be developed and a Near Net Shape Forming accomplished. As a result, energy can be reduced by minimizing an after control process. In order to produce large axes and other forming parts, processing techniques are to be developed. In this context, this paper is a study about a reduction ratio, dies width ratio and rotary angles, the amount of overlap, and intends to analysis cogging processes, utilizing Deform-3D cogging module

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Experimental and Numerical Study of Cold Ironing as a Post-Process of Net-Shape Manufacture of Gears (기어 정밀정형 성형을 위한 후 공정으로서의 냉간 아이어닝 공정에 대한 연구)

  • Chang, Yu-Chul;Park, Chul-Sung;Kim, Byung-Min;T.A. Dean;Kang, Beom-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.10
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    • pp.2096-2103
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    • 2002
  • Cold ironing, as a post-forging operation of warm forged gears, needs a clear understanding of form errors due to die-elasticity and springback of component. In order to simplify the analysis of cold ironing, a single tooth instead of a whole gear component was investigated. The influence of initial surface roughness, die design, and die/workpiece interference has been examined experimentally and numerically. As a result the changes in geometrical profile, dimensions, and surface finish in a single tooth were observed. This study demonstrates that predicted dimensions can be achieved and surface finish also can be greatly improved.

A Study on the Shape Finding and Patterning Procedures for Membrane Structures (막구조의 초기형상 및 재단도 결정알고리즘에 관한 연구)

  • 한상을;이경수;이상주;유용주
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 1998.10a
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    • pp.298-305
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    • 1998
  • The purpose of this study is to propose the method of determining the initial fabric membrane structures surface and membrane patterning procedures. Tension structure, such as, fabric membrane structures and cable-net, is stabilized by their initial prestress and boundary condition. The process to find initial structural overall shape of tension structures produced by initial prestress called Shape Finding or Shape Analysis. One of the most important factor for the design of membrane structures is to search initial smooth surface, because unlike steel or concrete building elements which resist loads in bending, all tension structure forces are carried within the surface by membrane stress or cable tension. To obtain initial surface of fabric membrane element in large deformation analysis, the membrane element is idealized as cable using a technique with Force-density method. and that result is compared with well-known nonlinear numerical method, such as Newton-raphson method and Dynamic relaxation method. The shape resulting from Force-density method has been dealt with as the initial membrane shape and used patterning procedures.

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Sensitivity Analysis of the Galerkin Finite Element Method Neutron Diffusion Solver to the Shape of the Elements

  • Hosseini, Seyed Abolfazl
    • Nuclear Engineering and Technology
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    • v.49 no.1
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    • pp.29-42
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    • 2017
  • The purpose of the present study is the presentation of the appropriate element and shape function in the solution of the neutron diffusion equation in two-dimensional (2D) geometries. To this end, the multigroup neutron diffusion equation is solved using the Galerkin finite element method in both rectangular and hexagonal reactor cores. The spatial discretization of the equation is performed using unstructured triangular and quadrilateral finite elements. Calculations are performed using both linear and quadratic approximations of shape function in the Galerkin finite element method, based on which results are compared. Using the power iteration method, the neutron flux distributions with the corresponding eigenvalue are obtained. The results are then validated against the valid results for IAEA-2D and BIBLIS-2D benchmark problems. To investigate the dependency of the results to the type and number of the elements, and shape function order, a sensitivity analysis of the calculations to the mentioned parameters is performed. It is shown that the triangular elements and second order of the shape function in each element give the best results in comparison to the other states.

The Development and Future Prospect of Pair Trawling in Korean Waters since 1980's (1980년대 이후의 쌍끌이 대형(大型) 기선저인망(機船底引網) 어구(漁具)·어법(漁法)의 발달(發達)과 전망(展望))

  • Lee, Byoung-Gee;Lim, Han-Sup
    • Journal of Fisheries and Marine Sciences Education
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    • v.5 no.2
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    • pp.90-97
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    • 1993
  • Pair trawling is one of the important fishing methods for Korean fisheries, and is working in the western sea of Korea - the Yellow Sea and the East China Sea. On the engine power of the trawlers, 72% of 190 pairs of trawlers were equipped with 450ps class engine, and 21% with 450~750ps and merely 7% with in 750ps class 1980. Thereafter the engine power has grown up, so that 450~750ps occupy 28% and 750ps or more 27% in 1992. Main objective fishes of pair trawling were traditionally flat fishes, so the fundamental shape of pair trawl net was a four - seam net, but by the gradual shortage of flat fishes, roundfishes has been noticed. So the six - seam net which performs high opening of net mouth has been used widely since 1985. In the six - seam net, the length of wing was not so short in the beginning but became short in the later instead of the net pendant elongated, and also the pendant was separated into three pieces according to the change of wing structure. Since the 1990's, the objective fishes has gradually been changed into pelagic fishes, the fishing technique is required to fit the behavior of fishes. So the midwater trawling or the multi -layer trawling became required.

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