• Title/Summary/Keyword: Nesting Method

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A Study on the Irregular Nesting Problem Using Genetic Algorithm and No Fit Polygon Methodology (유전 알고리즘과 No Fit Polygon법을 이용한 임의 형상 부재 최적배치 연구)

  • 유병항;김동준
    • Journal of Ocean Engineering and Technology
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    • v.18 no.2
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    • pp.77-82
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    • 2004
  • The purpose of this study is to develop a nesting algorithm, using a genetic algorithm to optimize nesting order, and modified No Fit Polygon(NFP) methodology to place parts with the order generated from the previous genetic algorithm. Various genetic algorithm techniques, which have thus far been applied to the Travelling Salesman Problem, were tested. The partially mapped crossover method, the inversion method for mutation, the elitist strategy, and the linear scaling method of fitness value were selected to optimize the nesting order. A modified NFP methodology, with improved searching capability for non-convex polygon, was applied repeatedly to the placement of parts according to the order generated from previous genetic algorithm. Modified NFP, combined with the genetic algorithms that have been proven in TSP, were applied to the nesting problem. For two example cases, the combined nesting algorithm, proposed in this study, shows better results than that from previous studies.

Determination of Nesting Algorithm Fitness Function through Various Numerical Experiments (수치 실험을 통한 조선 강판 전용 Nesting Algorithm의 적합도 함수의 결정)

  • Lee, Hyebin;Ruy, WonSun
    • Journal of Ocean Engineering and Technology
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    • v.27 no.5
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    • pp.28-35
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    • 2013
  • In this paper, a research on the composition of the nesting algorithm fitness function is carried out by performing various numerical experiments to inspect how it affects the scrap efficiency, allocation characteristics, and time consumption, targeting the nesting results of ship parts. This paper specifically concentrates on a method to minimize the scrap ratio and efficiently use the well-defined remnants of a raw plate after the nesting process for the remnant nesting. Therefore, experiments for various ship parts are carried out with the weighting factor method, one of the multi-objective optimum design methods. Using various weighting factor sets, the nesting results are evaluated in accordance with the above purposes and compared with each set for each ship part groups. Consequently, it is suggested that the nesting algorithm fitness function should be constructed differently depending on the characteristics of the parts and the needs of the users.

Investigation of Optimal Nesting Systems on a Board (판재 최적절단 시스템에 관한 연구)

  • Rhee, Zhang-Kyu;Lee, Sun-Kon
    • Journal of the Korea Safety Management & Science
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    • v.10 no.4
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    • pp.337-342
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    • 2008
  • This paper investigates the optimal nesting system for a board. A hybrid method is used to search the optimal solution for rectangular nesting problem. This method is composed of heuristic approach algorithm. An engineer's experience of board nesting in which a loss occurred to sheet because of various individual error and diffidence. So, item layout at resource sheet were evaluated in engineering algorithm logic in which specially designed was installed. The nesting system consists of Lisp and Visual Basic. The system was controlled by AutoCAD so as to best item batch path test.

Investigation of Optimization Nesting Systems on a Board (판재 최적절단 시스템에 관한 연구)

  • Rhee, Zhang-Kyu;Lee, Sun-Kon;Jo, Dae-Hee;Kim, Bong-Gak
    • Proceedings of the Safety Management and Science Conference
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    • 2008.11a
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    • pp.649-658
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    • 2008
  • This paper investigates the optimal nesting system for a board. A hybrid method is used to search the optimal solution for rectangular nesting problem. This method is composed of heuristic approach algorithm. An engineer's experience of board nesting in which a loss occurred to sheet because of various individual error and diffidence. So, item layout at resource sheet were evaluated in engineering algorithm logic in which specially designed was installed. The nesting system consists of Lisp and Visual Basic. The system was controlled by AutoCAD so as to best item batch path test.

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Development of Stamping Process Optimization System through the Integration of Blank Design and Nesting (블랭크 설계와 배치의 일체화를 통한 스탬핑 공정 최적화 시스템의 개발)

  • 심현보;박종규
    • Transactions of Materials Processing
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    • v.12 no.7
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    • pp.615-622
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    • 2003
  • In the automobile industry, the design of optimal blank shape becomes a significant part of the stamping. It provides many evident advantages, sush as enhancement of formability, reduction of material cost and product development period. However, the nesting process, required for the optimal usage of materials in the blanking becomes more complicated as the blank shape becomes complicated, like most optimal blank shape. In this study, stamping process optimization system for the optimal usage of material has been developed through the integration of optimal blank design and optimal nesting. For optimal blank design, a radius vector method, the modified version of the initial nodal velocity method, the past work of the present author, have been proposed. Both the optimal blank design and optimal nesting programs have been developed under the GUI environment for the convenience of engineers. The efficiency of the optimization system has been verified with some chosen problems.

A Study and Implementation of the Heuristic Autonesting Algorithm in the 2 Dimension Space (2차원 공간에서의 휴리스틱 배치 알고리즘 및 구현에 관한 연구)

  • 양성모;임성국;고석호;김현정;한관희
    • Korean Journal of Computational Design and Engineering
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    • v.4 no.3
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    • pp.259-268
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    • 1999
  • In order to reduce the cost of product and save the processing time, optimal nesting of two-dimensional part is an important application in number of industries like shipbuilding and garment making. There have been many studies on finding the optimal solution of two-dimensional nesting. The problem of two-dimensional nesting has a non-deterministic characteristic and there have been various attempts to solve the problem by reducing the size of problem rather than solving the problem as a whole. Heuristic method and linearlization are often used to find an optimal solution of the problem. In this paper, theoretical and practical nesting algorithm for rectangular, circular and irregular shape of two-dimensional parts is proposed. Both No-Fit-Polygon and Minkowski-Sum are used for solving the overlapping problem of two parts and the dynamic programming technique is used for reducing the number search spae in order to find an optimal solution. Also, nesting designer's expertise is complied into the proposed algorithm to supplement the heuristic method.

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Application of Vertical Grid-nesting to the Tropical Cyclone Track and Intensity Forecast

  • Kim, Hyeon-Ju;Cheong, Hyeong-Bin;Lee, Chung-Hui
    • Journal of the Korean earth science society
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    • v.40 no.4
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    • pp.382-391
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    • 2019
  • The impact of vertical grid-nesting on the tropical cyclone intensity and track forecast was investigated using the Weather Research and Forecast (WRF) version 3.8 and the initialization method of the Structure Adjustable Balanced Bogus Vortex (SABV). For a better resolution in the central part of the numerical domain, where the tropical cyclone of interest is located, a horizontal and vertical nesting technique was employed. Simulations of the tropical cyclone Sanba (16th in 2012) indicated that the vertical nesting had a weak impact on the cyclone intensity and little impact on the track forecast. Further experiments revealed that the performance of forecast was quite sensitive to the horizontal resolution, which is in agreement with previous studies. The improvement is due to the fact that horizontal resolution can improve forecasts not only on the tropical cyclone-scale but also for large-scale disturbances.

Nesting Expert System using Heuristic Search (휴리스틱 탐색 기법을 이용한 네스팅 전문가 시스템)

  • Sheen, Dong-Mok
    • Journal of Ocean Engineering and Technology
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    • v.26 no.4
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    • pp.8-14
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    • 2012
  • Two dimensional nesting is a common problem in industries such as the shipbuilding, automotive, clothing, shoe-making, and furniture industries, in which various parts are cut off from stock or packed in a flat space while minimizing waste or unoccupied space. Nesting is known as an NP-complete problem, which has a solution time proportional to the superpolynomial of the input size. It becomes practically impossible to find an optimal solution using algorithmic methods as the number of shapes to nest increases. Therefore, heuristic methods are commonly used to solve nesting problems. This paper presents an expert system that uses a heuristic search method based on an evaluation function for nesting problems, in which parts and stock are represented by pixels. The system is developed in CLIPS, an expert system shell, and is applied to four different kinds of example problems to verify its applicability in practical problems.

Nesting Problem for Two Dimensional Irregular Shapes using Heuristic (휴리스틱을 이용한 2차원 임의형상 부재 배치 문제)

  • Jeong, Sung-Kyo;Jeon, Geon-Wook
    • IE interfaces
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    • v.21 no.1
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    • pp.8-17
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    • 2008
  • A new search procedure, VLT(Vertex Line Tracing) heuristic, for two dimensional irregular shapes nesting problem was suggested in this study. The VLT heuristic was suggested to the nesting problem to overcome disadvantages of the existing NFP(No-Fit-Polygon) method. This VLT heuristic was compared with the results of the existing benchmark problems suggested by Albano, Hopper, and Burke. The results of the VLT heuristic give efficient solutions in the point of the scrap ratio and computation time. A computer program, NestLogic, using C++ for VLT heuristic was also developed for this nesting problem.

Parametric Macro for Two-Dimensional Layout on the Auto-CAD System

  • Kim, Yunyong;Park, Jewoong
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2000.10a
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    • pp.253-260
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    • 2000
  • In recent years, a number of successful nesting approaches have been developed by using the various heuristic algorithms, and due to their application potential several commercial CAD/CAM packages include a nesting module for solving the layout problem. Since a large portion of the complexity of the part nesting problem results from the overlapping computation, the geometric representation is one of the most important factors to reduce the complexity of the problem. The proposed part representation method can easily handle parts and raw materials with widely varying geometrical shape by using the redesigning modules. This considerably reduces the amount of processed data and consequently the run time of the computer. The aim of this research is to develop parametric macro for two-dimensional layout on the Auto-CAD system. Therefore, this research can be called "pre-nesting".

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