• Title/Summary/Keyword: Narrow Gap

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STATUS OF WELDING FOR POWER PLANT FACILITIES

  • Hur, Sung-do
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.342-348
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    • 2002
  • The welding technology for production of power plant facility as for other industries has been progressing forward automation and mechanization for cost reduction and shortening of cycle time. The welding for boiler tube is automated or mechanized as the parts and subassemblies of tubes are conveyed automatically in the shop. The temperature of boiler stearn is being progressively increased for higher plant efficiency. The welding of nuclear component is characterized by heavy thickness and narrow gap Submerged Arc Welding. Narrow gap Gas Metal Arc Welding and Electron Beam Welding is applied to turbine diaphragm. To improve the resistance of solid particle erosion of turbine blade and nozzle partition, HVOF spray technology and boriding process has been applied.

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Evaluation of the Plastic η-Factor Considering Strength Mismatch in a Narrow Gap Welding Part (I) (협계용접부 강도 불균일을 고려한 소성 η계수 평가 (I))

  • Huh, Yong;Kim, Hyung-Ick;Seon, Kwang-Sang;Koo, Jae-Mean;Seok, Chang-Sung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.6
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    • pp.504-511
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    • 2008
  • This study evaluated the influence of the strength mismatch of HAZ for a plastic ${\eta}$-factor, which is the principle parameter determining the plastic portion of J-integral to assess the fracture toughness of the weldment. The specimen of tensile and hardness test was manufactured from the piping applying narrow-gap welding, and the mechanical properties of weldment, HAZ and a base metal were obtained. To perform the finite element analysis according to the ratio of strength mismatch, the material properties was chosen with the change of strength using the determination method of Ramberg-Osgood constant. Also, the influence of the strength mismatch of HAZ was determined using finite element analysis by those properties.

Evaluation of the Plastic η-Factor Considering Strength Mismatch in a Narrow Gap Welding Part (II) (협계용접부 강도 불균일을 고려한 소성 η계수 평가 (II))

  • Huh, Yong;Kim, Hyung-Ick;Lee, Kwang-Hyeon;Koo, Jae-Mean;Seok, Chang-Sung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.6
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    • pp.512-518
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    • 2008
  • This study would like to evaluate the influences with the strength mismatch and the variation of the welding width of the narrow gap welding for the plastic parameter, the major constant determining the plastic ${\eta}$-factor of J-Integral, using 3-D FEM. For this, we evaluate the plastic ${\eta}$-factor according to the variation of the strength mismatch of weldment with same materials and welding width through FEM. Also, we proposed the equation of plastic ${\eta}$-factor considering the variation of the strength mismatch of weldment with similar materials and welding width.

The Comparison of Characteristic between Electron Beam Welding and Narrow-gap TIG welding with 316LN Stainless Steel (스테인레스강 316LN의 전자빔용접과 협개선TIG 용접특성 비교)

  • Jeong, In-Cheol;Kim, Yong-Jae;Lee, Gyeong-Un;Sim, Deok-Nam
    • Proceedings of the KWS Conference
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    • 2005.06a
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    • pp.82-84
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    • 2005
  • Among the advanced welding processes which are superior to conventional process, Electron beam welding and Narrow-gap TIG welding are most prospective in being applicable for the heavy industry field. With STS316LN, which is high strengthened austenitic stainless steel, the characteristic evaluation for these welding processes was carried out through the mechnical tests and property analyses. For the tensile strength EBW is better while in reverse for the yield strength. In Narrow-gap TIG the distribution of hardness values has some deviation according to the thickness direction while EBW has a tendency of a litter high hardness values in weld metal. After EB welding brings the reduction of nitrogen content, in TIG welding weld metal depends on the contents of welding material. Both processes have almost austenitic structure, but weld metal of EBW is also shown terrific structure

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Photonic band gap fomation by mircostrip ring

  • Jang, Mi-Young;Kee, Chul-Sik;Park, Ikmo;H. Lim
    • Proceedings of the Korea Electromagnetic Engineering Society Conference
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    • 2001.11a
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    • pp.337-340
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    • 2001
  • We show that the microstrip ring with a narrow gap exhibits a photonic band gap (PBG) that is generally believed to be created by a periodic array. The discontinuity of impedance at the narrow gap induces the multiple reflections with fixed phase correlation necessary to make the PBG. We have also discussed the tuning of the PBG frequency by applying an external voltage on a varactor mounted on the gap and the applications of this PBG ring as a tunable bandstop filter and a microwave switch.

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Recent study of materials and welding methods for nuclear power plant (원자력발전 설비의 소재와 용접방법에 대한 최신 기술동향)

  • Yoo, Ho-Cheon
    • Journal of Welding and Joining
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    • v.33 no.1
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    • pp.14-23
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    • 2015
  • Recent developing tendency of nuclear power plant are studied by searching of NDSL, KIPRIS, Science Direct and so on. Welding materials such as low alloyed steels, stainless steels, nickel-based alloys, zirconium alloy and welding methods such as narrow gap welding, laser beam welding, friction stir welding, overlay welding are investigated.

The Application of Narrow-Gap Welding Process for SA 106 Gr.C in Nuclear Power Plant (원전 배관용 SA 106 Gr.C의 협개자동용접 적용에 관한 연구)

  • Woo, Seung-Wan;Kwon, Jae-Do;Lee, Choon-Yeol;Kang, Suk-Chull;Shin, Ho-Sang
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.96-101
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    • 2004
  • Conventionally, SMAW process was applied to join pipes of RCL, which caused lot of loss in time and cost due to excessive heat input and defects in joining section. Recently, narrow-gap welding(NGW) process was introduced to overcome the disadvantages of SMAW. However, the application of NGW to nuclear power plant is not yet common because safety of NGW process is not proven. In present paper, the welded coupons are made of carbon steel. They are manufactured under different processes; general welding(GW), post-weld heat treatment(PWHT) after GW, repair welding after GW and PWHT with repair welding after GW in carbon steel. Performed are various mechanical tests investigation of microstructure, hardness test, tensile test at room and high temperature, bending test, impact test and J-R test. It is verified that the mechanical properties of carbon steel are greatly changed after repair welding process due to applied heat flux, and that the effect of PWHT is beneficial.

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Hot Wire Laser Welding of Multilayer for Narrow Gap - Analysis of Wire Melting/Transfer and Arc Formation Phenomenon by High Speed Imaging - (내로우 갭 적용을 위한 핫와이어 송급 레이저용접 - 고속촬영을 통한 와이어 용융/이행 현상과 아크 포메이션 분석 -)

  • Kim, Kyounghak;Bang, Hansur;Bang, Heeseon;Kaplan, Alexander F.H.;Nasstrom, Jonas;Frostevarg, Jan
    • Journal of Welding and Joining
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    • v.34 no.5
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    • pp.26-32
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    • 2016
  • In this study, Hot-wire laser welding (HWLW) without keyhole which deposits filler material by feeding hot wire into the process zone has been performed to increase process performance. From the analysis of High Speed Imaging (HSI), for higher voltage, the process is prone to arc formation and drop transfer, which is disagreeable transfer mode. It is necessary that arc formation and drop (globular) transfer should be avoided by lower voltage. Therefore, continuous wire melting and transfer mode is preferred when adopting this process. The HWLW technique has high potential in terms of performance, precision, robustness and controllability for thick section of narrow gap.

Two-Phase Flow Regimes for Counter-Current Air-Water Flows in Narrow Rectangular Channels

  • Kim, Byong-Joo;Sohn, Byung-Hu;Siyoung Jeong
    • Journal of Mechanical Science and Technology
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    • v.15 no.7
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    • pp.941-950
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    • 2001
  • A study of counter-current two-phase flow in narrow rectangular channels has been performed. Two-phase flow regimes were experimentally investigated in a 760mm long and 100mm wide test section with 2.0 and 5.0mm gap widths. The resulting flow regime maps were compared with the existing transition criteria. The experimental data and the transition criteria of the models showed relatively good agreement. However, the discrepancies between the experimental data and the model predictions of the flow regime transition become pronounced as the gap width increased. As the gap width increased the transition gas superficial velocities increased. The critical void fraction for the bubbly-to-slug transition was observed to be about 0.25. The two-phase distribution parameter for the slug flow was larger for the narrower channel. The uncertainties in the distribution parameter could lead to a disagreement in slug-to-churn transition between the experimental findings and the transition criteria. For the transition from churn to annular flow the effect of liquid superficial velocity was found to be insignificant.

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Hybrid Welding Process for Sheet Metal and Narrow Gap Fill Pass (하이브리드 용접방식을 이용한 박판 및 후판용접공정)

  • Choi, Hae-Woon;Shin, Hyun-Myung;Im, Moon-Hyuk
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.11
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    • pp.978-983
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    • 2008
  • An application of innovative laser+GMA hybrid welding process is presented for reducing bead humping defects in high speed welding and increasing side wall fusion in narrow groove welding without torch or wire oscillation. In this hybrid process, the laser heat input is applied adjacent to the weld pool at a relatively low power density to produce a wider, flatter weld bead. In bead on plate in sheet metal gauges, the hybrid process was able to produce hump-free welds from 70ipm (${\sim}1780mm/min$) to over 150ipm (${\sim}3810mm/min$) of the travel speed compared to the un-assisted GMAW process. A square-butt joint in 15mm A572 Gr50 steel welds was investigated. A square butt joint with a gap of 3.2mm was filled with 6 passes. Liquid Nitrogen calorimetry and innovative $CO_2$ laser reflective optics were also developed to demonstrate the concept of hybrid welding.