• 제목/요약/키워드: Nano-wear

검색결과 235건 처리시간 0.028초

무전해도금법으로 형성한 Ni-P-SiC 복합도금막의 특성 (Properties of Ni-P-SiC Composite Coating Layers Prepared by Electroless Plating Method)

  • 이홍기;이호영;전준미
    • 한국표면공학회지
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    • 제40권2호
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    • pp.70-76
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    • 2007
  • Ni-P-SiC composite coating layers were prepared by electroless plating method and their deposition rate, codeposition of SiC, morphology, surface roughness, hardness, wear and friction properties were investigated. The deposition rate was kept almost constant independent of the concentration of SiC in the plating solution and the codeposition of SiC in the composite coating layer increased with increased concentration of SiC in the plating solution except the early stage. Vickers microhardness increased with respect to the increased codeposition of SiC and the heat treatment at $300^{\circ}C$ in air for 1 hour. It was found that the wear volume decreased with increased up to 50 wt.% of SiC codeposition, and that friction coefficient increased gradually with increased codeposition of SiC. Considering the wear and the friction behaviors, the composite coating layer obtained by using 50 wt.% of SiC codeposition is desirable for the practical application for anti-wear and anti-friction coatings.

SiO2 나노 콜로이드 량이 다른 Si3N4의 열처리에 따른 마모 특성 (Wear Characteristics According of Heat Treatment of Si3N4 with Different Amounts of SiO2 Nano-Colloid)

  • 안석환;남기우
    • 대한기계학회논문집A
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    • 제38권10호
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    • pp.1117-1123
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    • 2014
  • 본 연구는 균열 치유 물질로 알려진 $SiO_2$ 나노 콜로이드의 첨가량을 달리한 $Si_3N_4$를 소결하여, 경면 연마한 시험편 표면에 $SiO_2$ 나노 콜로이드를 코팅하여 1273 K, 공기중에서 1시간 균열치유 처리하였다. 그 후, 마모시험편은 1073, 1273 및 1573 K에서 10분간 열처리하여 시험을 실시하였다. $SiO_2$ 나노 콜로이드를 코팅하여 열처리한 표면은 무코팅 표면보다 약간 거칠게 나타났으며, 열처리 온도에 따라 표면의 산화 정도는 조도와 뚜렷한 상관관계는 가지지 않았다. 그리고 마찰계수, 마모손실 및 굽힘강도는 표면 거칠기와 관계가 없었다. SKD11 상대재에 대하여 연삭마모의 거동을 보였으며, 마찰계수와 마모손실은 비례하였다. 또한, 강도가 클수록 마찰계수가 작고, 마모손실도 작았다. $SiO_2$ 나노 콜로이드 량의 증가에 따라서 마찰계수는 증가하다가 일정하게 되었지만, 마모손실은 증가하였다. 또한 열처리 온도가 증가함에 따라서 마찰계수는 약간 증가하는 경향을 나타내었다.

나노 윤활유를 이용한 스크롤 압축기 스러스트 베어링의 윤활특성 평가 (Performance Evaluation of Nano-Lubricants at Thrust Slide-Bearing of Scroll Compressor)

  • 조한종;조용일;조상원;이재근;박민찬;김대진;이광호
    • 한국정밀공학회지
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    • 제29권1호
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    • pp.121-125
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    • 2012
  • This paper presents the friction and anti-wear characteristics of nano-oil with a mixture of a refrigerant oil and carbon nano-particles in the thrust slide-bearing of scroll compressors. Frictional loss in the thrust slide-bearing occupies a large part of total mechanical loss in scroll compressors. The characteristics of friction and anti-wear using nano-oil is evaluated using the thrust bearing experimental apparatus for measuring friction surface temperature and the coefficient of friction at the thrust slide-bearing as a function of normal loads up to 4,000 N and rotating speed up to 3,200 rpm. It is found that the coefficient of friction increases with decreasing rotating speed and normal force. The friction coefficient of carbon nano-oil is 0.023, while that of pure oil is 0.03 under the conditions of refrigerant gas R-22 at the pressure of 5 bars. It is believed that carbon nano-particles can be coated on the friction surfaces and the interaction of nano-particles between surfaces can be improved the lubrication in the friction surfaces. Carbon nano-oil enhances the characteristics of the anti-wear and friction at the thrust slide-bearing of scroll compressors.

나노 윤활유를 이용한 스크롤 압축기 스러스트 베어링의 윤활특성 평가 (Performance Evaluation of Nano-Lubricants at Thrust Slide-Bearing of Scroll Compressors)

  • 조상원;김홍석;안영철;이정언;이재관;이형국;이병철;김동한;박진성
    • 대한설비공학회:학술대회논문집
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    • 대한설비공학회 2006년도 하계학술발표대회 논문집
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    • pp.1219-1224
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    • 2006
  • This paper presents the friction and anti-wear characteristics of nano-oil with n mixture of a refrigerant oil and carbon nano-particles in the thrust slide-bearing of scroll compressors. Frictional loss in the thrust slide-bearing occupies a large part of total mechanical loss in scroll compressors. The characteristics of friction and anti-wear Lising nano-oil is evaluated using the thrust bearing tester for measuring friction surface temperature and the coefficient of friction at the thrust slide-bearing as a function of normal loads up to 4,000 N and orbiting speed up to 3,200 rpm. It is found that the coefficient of friction increases with decreasing orbiting speed and normal force. The friction coefficient of carbon nano-oil is 0.015, while that of pure oil is 0.023 under the conditions of refrigerant gas R-22 at the pressure of 5 bars. It is believed that carbon nano-particles can be coated on the friction surfaces and the interaction of nano-particles between surfaces can be improved the lubrication in the friction surfaces. Carbon nano-oilenhances the characteristics of the anti-wear and friction at the thrust slide-bearing of scroll compressors.

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Comparison of HVOF Thermal Spray Coatings of T800 and WC-Co Powders

  • Cho, T.Y.;Yoon, J.H.;Kim, K.S.;Baek, N.K.;Song, K.O.;Youn, S.J.;Hwang, S.Y.;Chun, H.G.
    • 한국표면공학회지
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    • 제39권6호
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    • pp.295-301
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    • 2006
  • Hard chrome plating has been used in surface hard coating over 50 years both for applying hard coating and re-building of worn components. Hard chrome plating solution and mist pollute environment with very toxic $Cr^{6+}$(hex-Cr) known as carcinogen which causes lung cancer, High velocity oxy-fuel (HVOF) thermal spray coatings of WC base cermet and Co-alloy powders are the most promising candidates for the replacement of the traditional hard chrome plating. Surface properties, wear, and friction behaviors of micron size Co-alloy (T800) and micron size WC-l2Co (WC-Co) have been studied for the application as hard coatings. The temperature dependence of wear and friction behaviors of T800 and WC-Co have been investigated at the temperature of $25^{\circ}C$ and $538^{\circ}C$ for the application to high speed spindle.

AFM을 이용한 PMMA (Poly Methy1 Methacrylate) 박막의 나노트라이볼로지 연구 (Nanotribology of PMMA thin film using the AFM)

  • 김승현;김용석
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2003년도 추계학술대회논문집
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    • pp.89-92
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    • 2003
  • Nano-scratch tests were performed on PMMA thin films spin-coated on a Si substrate using an atomic force microscopy (AFM) with loads ranging from 10nN to 100nN. At low applied loads, a ridge pattern was formed on the PMMA surface. No wear particles were observed during the pattern-forming mild wear. At high applied loads, severe wear occurred accompanied by wear particles. The film with the highest hardness showed the highest wear resistance. Friction force generated during the Scratching was closely related with surface deformation of the film.

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에폭시 기지 나노복합재료의 마모 특성 (Wear Properties of Epoxy Matrix Nanocomposites)

  • 김재동;김형진;고성위;김영식
    • 동력기계공학회지
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    • 제14권6호
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    • pp.83-88
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    • 2010
  • The wear behavior of epoxy matrix composites filled with nano sized silica particles is discussed in this paper. Especially, the variation of the coefficient of friction and the wear resistance according to the change of apply load and sliding velocity were investigated for these materials. Wear tests of pin-on-disc mode were carried out and the wear test results exhibited as following ; The epoxy matrix composites showed lower coefficient of friction compared to the neat epoxy through the whole sliding distance. As increasing the sliding velocity the epoxy matrix composites indicated lower coefficient of friction, whereas the neat epoxy showed higher coefficient of friction as increasing the sliding velocity. The specific friction work of both materials were increased with apply load. In case of the epoxy matrix composites, the running in periods of friction were reduced as increase in apply load. The epoxy matrix composites were improved the wear resistance by adding the nano silica particles remarkably. It is expected that the load carrying capacity of the epoxy matrix composites will be improved by increase of Pv factor.

나노다이아몬드가 분산된 엔진오일의 마찰공학 특성 (Tribology Properties of Nanodiamond Dispersed Engine Oil)

  • 전수형;엄영랑;이창규
    • 한국분말재료학회지
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    • 제18권5호
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    • pp.417-422
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    • 2011
  • Hydrophobic nanodiamond (ND) were dispersed in engine oil (Helix Oil, Shell co.) as an additives to improve tribology properties. In this study, nanodiamond prepared by an explosive method was used. Tribology properties of both pure Helix oil and engine oil containing ND additive were evaluated. The rotating disks were made of Gray Cast Iron (240 Hv) and SKD11 (710 Hv). Surface topographies of the disks' wear tracks and friction coefficient were compared. The results show that nanodiamond-dispersed lubricants are capable of reducing these metals' wear loss. The friction coefficient is strongly affected to the hardness of wear track.

나노입자 첨가를 통한 우레탄수지의 캐비테이션 저항 향상 (Addition of nano particle to increase the cavitation resistance of urethane)

  • 이익수;김낙주;박대원
    • 한국응용과학기술학회지
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    • 제31권4호
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    • pp.679-687
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    • 2014
  • 본 연구에서는 캐비테이션에 의한 부식에 강한 도료를 개발하기 위하여 고탄성의 우레탄 수지에 내마모 성능을 향상시키기 위한 첨가제로서 Multi wall과 Single wall type의 Carbon nano tube(CNT)와 Spherical과 Fiber type의 Graphite 나노 입자를 첨가하여 물성과 캐비테이션에 대한 저항성, 작업성 등을 비교 평가하였다. 나노 입자로서 Graphite에서는 캐비테이션 저항성($t_{50}$)이 Spherical type($t_{50}$ 182min)보다는 Fiber type($t_{50}$ 292min)이 높은 캐비테이션 저항성을 갖는 것으로 관찰되었다. 또한 CNT에서는 Single wall type의 캐비테이션 저항성($t_{50}$ 286min)이 Multi wall보다는 더 높은 것으로 관찰되었다. 나노 입자중에서 가격 및 캐비테이션 저항성을 감안하면 가장 최적의 나노 입자는 Fiber type의 Graphite로 관찰되었다. 도료의 작업성 평가에서 수동 작업에 의해 제작된 표면은 매끈한 표면을 가지고 있으나 Spray 작업에 의해 제작된 표면은 표면이 균일하지 않으며 Spray시 발생된 Dust가 표면에 고착된 형태로 관찰되었다.

Ni-Cr-Mo-V 내열강의 마찰마모 특성 연구 (A Study on Tribological Characteristics for High Temperature Alloy Steel with Ni-Cr-Mo-V)

  • 임호기;배문기;김태규
    • 열처리공학회지
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    • 제29권6호
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    • pp.284-291
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    • 2016
  • High temperature alloy steel such as Ni-Cr-Mo-V material has excellent properties of high strength and high heating resistance. It has been used for several military weapon components such as gun barrel of a warship, turbine rotor and turbine disk for nuclear power plant. Being curious about this material required excellent wear resistance and durability in extreme environmental conditions. A dry wear test at the ambient air and Ar gas conditions in the room temperature were performed in this study. What's more a lubricant wear test at different temperature was conducted. In addition that DLC was coated on Ni-Cr-Mo-V alloy steel substrate with a thickness of $3{\mu}m$, a property of it was compare with lubricant conditions. All the coefficient of friction and wear volume, comparing with DLC coated specimens. The test parameters were selected as follows: 10 N for normal load; 80 rpm for sliding wear speed; and 300 m for the sliding wear distance.