• 한국산학기술학회논문지
• /
• 제12권3호
• /
• pp.1051-1057
• /
• 2011

최근 개발된 GMP공정의 활용으로 디지털 카메라, 광저장기기, 각종 전자기기 등의 광응용 기기에서 비구면 유리렌즈가 폭넓게 활용되고 있다. GMP공정은 복잡한 형상의 유리렌즈를 정밀하면서도 경제적으로 생산할 수 있다. 본 연구에서는 다구치 실험계획법을 이용하여 순차이송형 GMP공정에서 비구면 유리렌즈의 성형 조건을 최적화 하였다. 냉각 1단계에서의 압력과 온도, 시간을 3가지 주요 공정변수로 정하였으며, 3캐비티 금형을 이용하여 실험한 결과 순차이송형 유리렌즈 성형공정에서 냉각시간이 비구면 유리렌즈의 형상정밀도(PV)에 가장 큰 영향을 미치는 것을 알 수 있었다.

• 한국항공우주학회지
• /
• 제42권8호
• /
• pp.701-706
• /
• 2014

최근 인공위성 연구는 "Faster, Smaller, Better, Cheaper"라는 슬로건 하에 나노급, 마이크로급 인공위성 개발, 복수위성 발사 등에 대한 연구가 활발히 진행되고 있다. 광학구조체는 인공위성에서 대부분의 비율을 차지하며, 이를 축소하기 위한 방안으로 광학구조체에 전개 메커니즘을 접목시킨 전개형 광학구조체에 대한 연구가 각광받고 있다. 본 논문에서는 기존 고정형 광학구조체의 요구조건을 바탕으로 전개형 광학구조체 전개 시 정렬 정밀도를 제안하고, 이 정밀도를 만족시킬 수 있는 전개 메커니즘 후보를 제안하였다. 또한 기구학적 해석을 수행하여, 위성의 광학성능에 영향을 미치는 미러 사이의 tilt, de-space, de-center중, 기구의 입력 오차에 의하여 발생될 수 있는 기구장치의 de-space 정밀도를 평가하였다.

• Tribology and Lubricants
• /
• 제33권5호
• /
• pp.220-227
• /
• 2017

In this work, carbon nanotube and nano-size alumina particle are exploited as additive for lubrication experiment. We used pin-on-disk type tribometer to investigate the tribological characteristics of lubricants with respect to additives and rotational speed. We conducted more than 15 trials of tribotests for two hours for each specimen to obtain stable and accurate frictional force and to create measurable wear track on the substrate. We conducted tests at the boundary/mixed lubrication regime to evaluate the influence of additives on the tribological characteristics. We found that the friction coefficient decreased as the rotational speed increased and as additives were added. In particular, the reduction of friction by adding additives was more significant at low rotational speed than at high rotational speed. We speculate that the additives helped to separate and protect the two contacting surfaces at low speed, while the influence of additives was not significant at high speed since sufficiently thick lubricant film was formed. The wear of the substrate was also reduced by adding additives to the lubricant. However, in contrast to friction, the amount of wear at high rotational speed was less when alumina particles were added to the lubricant than the amount of wear at low speed. We speculate that the increased wear at low rotational speed is as a result of the intermittent abrasive wear caused by alumina particles with uneven shape, while the reduced wear at high speed is as a result of sufficient film thickness which prevented the abrasive wear.

• 한국재료학회지
• /
• 제15권9호
• /
• pp.589-593
• /
• 2005

Nanoimprinting lithography (NIL) is known as a suitable technique for fabricating nano and micro structures of high definition. Hot embossing is one of NIL techniques and can imprint on thin films and bulk polymers. Key issues of hot embossing are time and expense needed to produce a stamp withstanding a high temperature and pressure. Fabrication of a metal stamp such as an electroplated nickel is cost intensive and time consuming. A ceramic stamp made by silicon is easy to break when the pressure is applied. In this paper, a plastic stamp using a high temperature epoxy was fabricated and tested. The plastic stamp was relatively inexpensive, rapid to produce and durable enough to withstanding multiple hot embossing cycles. The merits of low viscosity epoxy solutions were a fast degassing and a rapid filling the microstructures. The hot embossing process with plastic stamp was performed on PMMA substrates. The hot embossing was conducted at 12.6 bar, $120^{\circ}C$ and 10 minutes. An imprinted PMMA wafer was almost same value of the plastic stamp after 10 times embossing. Entire fabrication process from silicon master to plastic stamp was completed within 12 hours.

• 한국정밀공학회지
• /
• 제23권8호
• /
• pp.171-177
• /
• 2006

This study was performed as a part of the research on the development of a maskless and electroless process for fabricating metal micro/nanostructures by using a nanoindenter and an electroless deposition technique. $2-{\mu}m$-deep indentation tests on Ni and Cu samples were performed. The elastic recovery of the Ni and Cu was 9.30% and 9.53% of the maximum penetration depth, respectively. The hardness and the elastic modulus were 1.56 GPa and 120 GPa for Ni and 1.51 GPa and 104 GPa for Cu. The effect of single-point diamond machining conditions such as the Berkovich tip orientation (0, 45, and $90^{\circ}$ ) and the normal load (0.1, 0.3, 0.5, 1, 3, and 5 mN), on both the deformation behavior and the morphology of cutting traces (such as width and depth) was investigated by constant-load scratch tests. The tip orientation had a significant influence on the coefficient of friction, which varied from 0.52-0.66 for Ni and from 0.46- 0.61 for Cu. The crisscross-pattern sample showed that the tip orientation strongly affects the surface quality of the machined are a during scratching. A selective deposition of Cu at the pit-like defect on a p-type Si(111) surface was also investigated. Preferential deposition of the Cu occurred at the surface defect sites of silicon wafers, indicating that those defect sites act as active sites for the deposition reaction. The shape of the Cu-deposited area was almost the same as that of the residual stress field.

• Design & Manufacturing
• /
• 제13권2호
• /
• pp.1-5
• /
• 2019

In this study, micro cellular injection molding of automobile head lamp housing with uneven thickness structure was performed to obtain improvement on deformation and light-weight of the part. The thickness of the presented model was uniformly modified to control the deformation of the molded part. In order to maximize the lightweight ratio, the model having an average thickness of 2.0 mm were thinly molded to an average thickness of 1.6 mm. GFM(Gas Free Molding) and CBM(Core Back Molding) technology were applied to improve the problems of the conventional foam molding method. Equal Heat & Cool system was also applied by 3D cooling core and individual flow control system. Warpage of the molded parts with even cooling was minimized. To improve the mechanical properties of foamed products, complex resin containing nano-filler was used and variation of mechanical properties was evaluated. It was shown that the weight reduction ratio of products with light-weighted injection molding was 8.9 % and the deformation of the products was improved from the maximum of 3.6 mm to 2.0 mm by applying Equal Heat & Cool mold cooling system. Also the mechanical strength reduction of foamed product was less than 12% at maximum.

• 한국항공우주학회지
• /
• 제47권3호
• /
• pp.220-227
• /
• 2019

궤도상에 있는 인공위성은 천문력 기반 태양 모델을 사용하여 기준 벡터를 형성한다. 이를 위해 제트 추진 연구소(JPL)에서 개발한 천문력인 DE-Series, 또는 Vallado가 제안한 기준 벡터 생성식을 사용한다. DE-Series는 체비셰프 다항식의 수치 계수를 제공하는데 정밀도가 높다는 장점이 있지만 인공위성의 탑재 컴퓨터의 계산 부담이 있으며, Vallado 방식은 생성식을 통해 태양 벡터를 간단히 구할 수 있지만 낮은 정밀도를 제공한다. 본 논문에서는 DE-Series를 통해 얻은 태양의 위치를 체비셰프 다항식으로 Curve fitting하여, 관성좌표계에서의 태양 위치좌표를 구할 수 있는 체비셰프 다항식 계수를 제공하는 프로그램을 개발하였다. 기존 방식에 비해 정밀도를 향상시킬 수 있었으며, 제안된 방법은 고성능, 고정밀 초소형위성 임무에 활용될 수 있다.

• 열처리공학회지
• /
• 제28권3호
• /
• pp.139-145
• /
• 2015

Effects of austenitizing, cryogenic treatment and tempering conditions on the phase change, microstructure and Vickers hardness value have been studied in STD11 steel for tool and die. The volume fraction of retained austenite increased with a rise in austenitizing temperature, while the volume fraction of eutectoid $M_7C_3$ carbides decreased. The retained austenite could be reduced by cryogenic treatment i.e., maintaining at $LN_2$ temperature ($-196^{\circ}C$) for 12hrs but a little amount of retained austenite did not transform to martensite further although holding time increased to 24 hrs or more. The microstructure of the quenched and then cryogenictreated specimen showed nano-sized and needle-shaped carbides in matrix due to the decomposition of martensite by tempering, but that of the one without cryogenic treatment still revealed retained austenite by tempering even at $500^{\circ}C$.

• 한국생산제조학회지
• /
• 제22권4호
• /
• pp.761-766
• /
• 2013

A precision linear motion table plays a crucial role in manufacturing systems used in various industries such as machine tools, semiconductors, and nanofabrication. In particular, one of the most typical mechanisms for a linear motion table is to use a ballscrew and LM guides. However, this mechanism is inevitably influenced by friction because of the relative motion in its joint regions. One of the most complex phenomena in friction is the hysteresis behavior of dynamic friction, which was compared with the steady dynamic friction that was presented using a Stribeck curve in this study. Therefore, we investigated the dynamic friction and its hysteresis behavior using a miniaturized linear table equipped with a ballscrew and LM guides that were lubricated with grease. Subsequently, it could be seen that hysteresis could be considered a time delay after zero-velocity crossing and that it was influenced by acceleration.

• 한국소음진동공학회논문집
• /
• 제18권4호
• /
• pp.411-423
• /
• 2008

Pneumatic vibration isolator has a wide application for ground-vibration isolation of vibration-sensitive equipments. Recent advances In precision machine tools and instruments such as nano-technology or medical devices require a better isolation performance, which can be efficiently done by precise modeling- and design- of the isolation system. This paper will discuss an efficient transmissibility design method for pneumatic vibration isolator by employing the complex stiffness model of dual-chamber pneumatic spring developed in our previous research. Three design parameters of volume ratio between the two pneumatic chambers, the geometry of capillary tube connecting the two pneumatic chambers and finally the stiffness of diaphragm necessarily employed for prevention of air leakage were found to be important factors in transmissibility design. Based on design technique that maximizes damping of dual-chamber pneumatic spring, trade-off among the resonance frequency of transmissibility, peak transmissibility and transmissibility in high frequency range was found, which was not ever stated in previous researches. Furthermore this paper will discuss about negative role of diaphragm in transmissibility design. Then the design method proposed in this paper will be illustrated through experiment at measurements.