• 제목/요약/키워드: Nano-composite coating

검색결과 108건 처리시간 0.028초

저온 분사 코팅법으로 제조된 Cu/CNT 복합 코팅층의 미세조직 및 물성 연구 (A Study on the Microstructure and Physical Properties of Cold Sprayed Cu/CNT Composite Coating)

  • 권성희;박동용;이대열;어광준;이기안
    • 대한금속재료학회지
    • /
    • 제46권3호
    • /
    • pp.182-188
    • /
    • 2008
  • Carbon nanotubes(CNTs) have outstanding mechanical, thermal, and electrical properties. Thus, by placing nanotubes into appropriate matrix, it is postulated that the resulting composites will have enhanced properties. Cold spray can produce thick metal-based composite coatings with very high density, low oxygen content, and phase purity, which leads to excellent physical properties. In this study, we applied cold spray coating process for the consolidation of Cu/CNT composite powder. The precursor powder mixture, in which CNTs were filled into copper particles, was prepared to improve the distribution of the CNT in copper matrix. Pure copper coating was also conducted by cold spraying as a reference. Annealing heat treatment was applied to the coating to examine its effect on the properties of the composite coating. The hardness of Cu/CNT composite coating represented similar value to that of pure copper coating. It was importantly found that the electrical conductivity of the Cu/CNT composite coating significantly increased from 53% for the standard condition to almost 55% in the optimized condition, taking annealed ($500^{\circ}C/1hr$.) copper coating as a reference (100%). The thermal conductivity of Cu/CNT composite coating layer was higher than that of pure Cu coating. It was also found that the electrical and thermal conductivities of Cu/CNT composite could be improved through annealing heat treatment. The microstructural evolution of Cu/CNT coating was also investigated and related to the macroscopic properties.

전해도금법으로 형성한 Ni-SiC 복합피막층의 특성 (Properties of Ni-SiC Composite Coating Layers Prepared by Electroplating Method)

  • 이홍기;손성호;이호영;구석본;전준미
    • 한국표면공학회지
    • /
    • 제39권4호
    • /
    • pp.160-165
    • /
    • 2006
  • Ni-SiC composite coating layers were prepared by electroplating method and their deposition rate, codeposition of SiC, morphology, surface roughness, hardness, wear and friction properties were investigated. It was found that the deposition rate and the codeposition of SiC in the composite coating layer increased with increasing concentration of SiC in the solution only at the early stage. Both of them reached certain maxima and then decreased with increasing concentration of SiC. Rough surface was obtained with increasing codeposition of SiC, which is probably due to the agglomeration of the SiC particle in the vicinity of surface. Vickers hardness increased with increasing codeposition of SiC and heat treatment at $300^{\circ}C$ in air for 1 hour. Wear volume decreased with increasing codeposition of SiC and friction coefficient increased with increasing codeposition of SiC at the early stage, and it became almost constant. Such wear and friction behaviors are desirable for the practical application.

단결정형 세라믹 브라켓의 재접착 시 tribochemical silica coating이 전단접착강도에 미치는 영향 (Effect of tribochemical silica coating on the shear bond strength of rebonded monocrystalline ceramic brackets)

  • 전영미;손우성;강상욱
    • 대한치과교정학회지
    • /
    • 제40권3호
    • /
    • pp.184-194
    • /
    • 2010
  • 본 연구는 탈락된 세라믹 브라켓을 tribochemical silica coating하고 nano-filled flowable composite resin (Transbond Supreme LV, 3M Unitek, Monrovia, Calif, USA)을 이용하여 재접착하였을 때 교정치료에 충분한 접착강도를 얻을 수 있는지 평가하기 위해 시행하였다. 총 60개의 소구치를 준비하여 다음의 4개 군으로 나누었다: Tribochemical silica coating (TC) + Transbond Supreme LV (LV), TC + Transbond XT (XT), Sandblast treatment(SA) + LV, SA + XT. 재처리된 세라믹 브라켓은 각각의 접착제를 이용하여 치아에 부착하였다. 시편들을 상온의 생리식염수에 1주일간 보관한 뒤 열순환을 시켰다. 만능시험기로 전단접착강도를 측정한 뒤 파절양상을 평가하였다. TC군은 임상적으로 충분한 강도를 보였다(TCLV: 10.82 $\pm$ 1.82 MPa, TCXT: 11.50 $\pm$ 1.72 MPa). 하지만 SA군은TC군에 비하여 유의하게 낮은 전단접착강도를 보였다(SALV: 1.23 $\pm$ 1.16 MPa, SAXT: 1.76 $\pm$ 1.39 MPa, p < 0.05). LV군과 XT군의 전단접착강도는 유의한 차이가 없었다. TCLV, TCXT군 모두 시편의 77%가 접착제에서의 파절을 보였고, 각 군당 1개씩의 시편에서 법랑질 파절이 관찰되었다. SA군은 모든 파절이 브라켓과 접착제 계면에서 발생하였다. LV군과 XT군의 탈락양상에는 유의한 차이가 없었다. 이상의 연구 결과에서 보면 nano-filled flowable composite resin과 tribochemical silica coating 처리를 이용하여 세라믹 브라켓을 재접착하면 충분한 전단접착강도를 얻을 수 있다. 단 법랑질 파절의 가능성이 있으므로 탈접착 시 적절한 기구와 기술을 이용해 주의깊게 브라켓을 제거해야 한다.

Effects of the Electroplating Duration on the Mechanical Property of the Ni-Co-SiC Composite Coatings

  • Kim, Sung-Min;Lee, Hong-Kee
    • 한국표면공학회지
    • /
    • 제43권6호
    • /
    • pp.255-259
    • /
    • 2010
  • In this work, Ni-Co composites incorporated with nano-sized SiC particles in the range of 45-55 nm are prepared by electroplating. The effects of plating duration on the chemical composition, surface morphology, crystalline structures and hardness have been studied. The maximum hardness of Ni-Co-SiC composite coating is approximately 633 Hv at plating duration of 1 h. The hardness is gradually decreased with increasing plating duration, which can be attributed to the growth of crystalline size and the agglomerates of SiC nano-particles. It is therefore explained that the grain refinement of Ni-Co matrix and stable dispersion of SiC particles play an important role for strengthening, which indicate Hall-Petch relation and Orowan model were dominant for hardening of Ni-Co-SiC composite coatings.

중공사형 나노복합막 제조를 이용한 수용액으로부터 저분자량의 염료 분리 연구 (Separation of Low Molecular Weight of Dye from Aqueous Solution Using the Prepared Nano-composite Hollow Fiber Membranes)

  • 박철오;이성재;임지원
    • 멤브레인
    • /
    • 제28권3호
    • /
    • pp.180-186
    • /
    • 2018
  • Polyvinylidene fluoride (PVDF)의 중공사막 표면에 2번 딥코팅하여 layer-by-layer 방식으로 나노복합막을 제조하였다. 1차 코팅에서 poly(vinylsulfonic acid)(PVSA)와 Poly(styrene sulfonic acid)(PSSA)의 농도, 이온세기(Ionic strength, IS) 등을 변화시키며 막을 제조하였으며, 2차 코팅 용액으로는 Poly(ethyleneimine) 10,000 ppm I.S = 0.3으로 고정하였다. 막의 특성평가를 위해 각각의 100 ppm NaCl, $CaSO_4$, $MgCl_2$, 그리고 25 ppm Methyl Orange (MO) 공급액에 대한 막의 투과도와 염배제율을 측정하였다. 코팅용액의 코팅 물질의 농도가 올라갈수록 염배제율이 상승하였으며, 본 실험 조건에서 PVSA보다는 PSSA를 이용하여 제조한 중공사막이 염배제율이 높은 것을 확인하였다. 대표적으로 PSSA 30,000 ppm I.S = 1.0에서 중 공사막을 제조하였을 때 25 ppm MO용액의 투과도 1.848 LMH, 염배제율 76.3%로 가장 높은 값을 나타내었다.

Enhancement of Cycle Performance of Lithium Secondary Batteries Based on Nano-Composite Coated PVdF Membrane

  • Ryou, Myung-Hyun;Han, Young-Dal;Lee, Je-Nam;Lee, Dong-Jin;Park, Jung-Ki
    • 전기화학회지
    • /
    • 제11권3호
    • /
    • pp.190-196
    • /
    • 2008
  • The multilayered membrane for lithium rechargeable batteries based on poly (vinylidene fluoride) (PVdF) is prepared with the coated layer containing nano-sized filler. The prepared membranes were subjected to studies of mechanical strength, morphology, interfacial stability, impedance spectroscopy, ionic conductivity, and cycle performance. The localized inorganic filler in the PVdF composite membrane rendered mechanical strength much reduced because of its low stretching ratio and it results in around half value of the mechanical strength of highly stretched PVdF membrane. In order to achieve high ionic conductivity and interfacial stability without sacrificing high mechanical strength, coating layer with nano-filler was newly introduced to PVdF membrane. The ionic conductivity of the coated membrane was 1.03 mS/cm, and the interface between the coating layer and PVdF membrane was stable when the membrane was immersed into liquid electrolyte. The discharge capacity of the cell based on nano-filler coated PVdF membrane was around 91% of the initial discharge capacity after 250 cycles, which is an improvement in cycle performance compared to the case for the non-coated PVdF membrane.

Electrodeposition of Ni-W/Al2O3 Nano-Composites and the Influence of Al2O3 Incorporation on Mechanical and Corrosion Resistance Behaviours

  • M. Ramaprakash;R. Nivethida;A. Muthukrishnan;A. Jerom Samraj;M. G. Neelavannan;N. Rajasekaran
    • Journal of Electrochemical Science and Technology
    • /
    • 제14권4호
    • /
    • pp.377-387
    • /
    • 2023
  • Ni-W/Al2O3 nano-composites were electrodeposited on mild steel substrate for mechanical and corrosion resistance applications. This study focused on the preparation of Ni-W/Al2O3 nano-composite coating with various quantity of Al2O3 incorporations. The addition of Al2O3 in the electrolytes were varied from 1-10 g/L in electrolytes and the Al2O3 incorporation in Ni-W/Al2O3 nano-composite coatings were obtained from 1.82 to 13.86 wt.%. The incorporation of Al2O3 in Ni-W alloy matrix influenced the grain size, surface morphology and structural properties were observed. The distributions of Al2O3 particle in alloy matrix were confirmed using electron microscopy (FESEM and TEM) and EDAX mapping analysis. The crystal structure informations were studied using X-ray diffraction method and it confirms that the deposits having cubic crystal structure. The better corrosion rate (0.87 mpy) and microhardness (965 HV) properties were obtained for the Ni-W/Al2O3 nano-composite coating with 13.86 wt.% of Al2O3 incorporations.

콜로이달 실리카와 실란으로부터 합성된 나노하이브리드 코팅 박막의 특성 (Properties of Nano-Hybrid Coating Films Synthesized from Colloidal Silica-Silane)

  • 나문경;안명상;강동필
    • 한국전기전자재료학회:학술대회논문집
    • /
    • 한국전기전자재료학회 2006년도 하계학술대회 논문집 Vol.7
    • /
    • pp.232-233
    • /
    • 2006
  • In recent years the interest in organic/inorganic hybrid materials has increased at a fast rate. Nano organic-inorganic hybrid composites have shown advantages for preparing hard coating layers. Especially, nano hybrid composite has low environmental pollution. It has high transparency, hardness, toughness, thermal dissociation temperature, hydrophobicity by using nano sized inorganic material. There are many ways in which these materials may be synthesized, a typical one being the use of silica and silanes using the sol-gel process. The structure of sol-gel silica evolves as a result of these successive hydrolysis and condensation reactions and the subsequent drying and curing. The sol-gel reactions are catalyzed by acids and produce silica sol solutions. The silica sol grows until they reach a size where a gel transition occurs and a solid-like gel is formed. Colloidal silica(CS)/silane sol solutions were synthesized in variation with parameters such as different acidity and reaction time. In order to understand their physical and chemical properties, sol-gel coating films were fabricated on glass. From all sol-gel solutions, seasoning effect of sol-gel coating layer on glass was observed.

  • PDF

Effect of Ultrasound on the Mechanical Properties of Electrodeposited Ni-SiC Nano Composite

  • Gyawali, Gobinda;Cho, Sung-Hun;Woo, Dong-Jin;Lee, Soo-Wohn
    • 한국재료학회지
    • /
    • 제20권8호
    • /
    • pp.439-443
    • /
    • 2010
  • Nano sized SiC particles (270 nm) are easily agglomerated in nickel sulfamate electrolytic bath during a composite electrodeposition process. The agglomeration of nano particles in composite coatings can significantly reduce the mechanical properties of the composite coatings. In this study, Ni-SiC nano composite coatings were fabricated using a conventional electrodeposition process with the aid of ultrasound. Nano particles were found to be distributed homogeneously with reduced agglomeration in the ultrasonicated samples. Substantial improvements in mechanical properties were observed in the composite coatings prepared in presence of ultrasound over those without ultrasound. Ni-SiC composite coatings were prepared with variable ultrasonic frequencies ranging from 24 kHz to 78 kHz and ultrasonic powers up to 300 watts. The ultrasonic frequency of 38 kHz with ultrasonic power of 200 watt was revealed to be the best ultrasonic conditions for homogeneous dispersion of nano SiC particles with improved mechanical properties in the composite coatings. The microstructures, phase compositions, and mechanical properties of the composite coatings were observed and evaluated using SEM, XRD, Vickers microhardness, and wear test. The Vickers microhardness of composite coatings under ultrasonic condition was significantly improved as compared to the coatings without ultrasound. The friction coefficient of the composite coating prepared with an ultrasonic condition was also smaller than the pure nickel coatings. A synergistic combination of superior wear resistance and improved microhardness was found in the Ni-SiC composite coatings prepared with ultrasonic conditions.