• 제목/요약/키워드: Nano filler

검색결과 128건 처리시간 0.029초

NANO-STRUCTURAL AND NANO-CHEMICAL ANALYSIS OF NI-BASE ALLOY/LOW ALLOY STEEL DISSIMILAR METAL WELD INTERFACES

  • Choi, Kyoung-Joon;Shin, Sang-Hun;Kim, Jong-Jin;Jung, Ju-Ang;Kim, Ji-Hyun
    • Nuclear Engineering and Technology
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    • 제44권5호
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    • pp.491-500
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    • 2012
  • The dissimilar metal joints welded between Ni-based alloy, Alloy 690 and low alloy steel, A533 Gr. B with Alloy 152 filler metal were characterized by using optical microscope, scanning electron microscope, transmission electron microscope, secondary ion mass spectrometry and 3-dimensional atom probe tomography. It was found that in the weld root region, the weld was divided into several regions including unmixed zone in Ni-base alloy, fusion boundary, and heat-affected zone in the low alloy steel. The result of nanostructural and nanochemical analyses in this study showed the non-homogeneous distribution of elements with higher Fe but lower Mn, Ni and Cr in A533 Gr. B compared with Alloy 152, and the precipitation of carbides near the fusion boundary.

An Innovative Solution for the Power Quality Problems in Induction Motor by Using Silica and Alumina Nano Fillers Mixed Enamel for the Coatings of the Windings

  • Mohanadasse, K.;Sharmeela, C.;Selvaraj, D. Edison
    • Journal of Electrical Engineering and Technology
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    • 제10권4호
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    • pp.1621-1625
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    • 2015
  • Power quality has always been a concern of power engineers. Certainly an argument can be successfully made that most parts of power engineering have the ultimate objective to improve power quality. AC motors were widely used in industrial and domestic applications. Generally, AC motors were of two types: Induction and Synchronous motors. In motor many parameters like different load cycling, switching, working in hot weather and unbalances creates harmonics which creates major reasons for temperature rise of the motors. Due to high peak value of voltage, harmonics can weaken insulation in cables, windings and capacitors and different electronic components. Higher value of harmonics increase the motor current and decrease the power factor which will reduce the life time of the motor and increase the overall rating of all electrical equipments. Harmonics reduction of all the motors in India will save more power. Coating of windings of the motor with nano fillers will reduce the amount of harmonics in the motor. Based on the previous project works, actions were taken to use the enamel filled with various nano fillers for the coating of the windings of the different AC motors. Ball mill method was used to convert the micro particles of Al2O3, SiO2, TiO2, ZrO2 and ZnO into nano particles. SEM, TEM and XRD were used to augment the particle size of the powder. The synthesized nano powders were mixed with the enamel by using ultrasonic vibrator. Then the enamel mixed with the nano fillers was coated to the windings of the several AC motors. Harmonics were measured in terms of various indices like THD, VHD, CHD and DIN by using Harmonic analyzer. There are many other measures and indices to describe power quality, but none is applicable in all cases and in many instances, these indices may hide more than they show. Sometimes power quality indices were used as a basis of comparison and standardization. The efficiency of the motors was increased by 5 – 10 %. The thermal withstanding capacity of the motor was increased by 5º to 15º C. The harmonics of the motors were reduced by 10 – 50%.

Mechanochemical Treatment of Quartz for Preparation of EMC Materials

  • Shin, Hee-Young;Chae, Young-Bae;Park, Jai-Koo
    • 대한전자공학회:학술대회논문집
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    • 대한전자공학회 2001년도 The 6th International Symposium of East Asian Resources Recycling Technology
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    • pp.315-324
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    • 2001
  • Mechanochemical effects that occurred in the fine grinding process of quartz particles using planetary ball mill was investigated. Quartz particles have been frequently utilized for optical materials, semiconductor molding materials. We determined that grinding for a long time can be create amorphous structures from the crystalline quartz by Mechanochemical effects. But, to be produced nano-composite particles that the critical grinding time reached for composite materials in a short time. Henceforth, a qualitative estimation must be conducted on the filler for EMC(Epoxy molding compound) materials. It can be produced mechanochemically treated composite materials and also an integrated grinding efficiency considering of the nano-composite amorphous structured particles. The mechanochemical characteristics were evaluated based on particle morphology, size distribution, specific surface area, density and the amount of amorphous phase materials into the particle surface. The grinding operation in the planetary ball mill can be classified into three stages. During the first stage, initial particle size was reduced for the increase of specific surface area. In the second stage, the specific surface areas increased in spite of the increase in particle size. The final stage as a critical grinding stage, the ground quartz was considered mechanochemically treated particles as a nano- composite amorphous structured particles. The development of amorphous phase on the particle surface was evaluated by X-ray diffractometry, thermal gravity analysis and IR spectrometer. The amount of amorphous phase of particles ground for 2048 minutes was 85.3% and 88.2% by X-ray analysis and thermal gravity analysis, respectively.

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열전도성 고분자 복합소재/금속 소재 하이브리드 구조의 방열기구 설계 및 방열특성에 관한 연구 (A study on the design and cooling of the heat sink with hybrid structure of conductive polymer composite and metal)

  • 유영은;김덕종;윤재성;박시환
    • Design & Manufacturing
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    • 제10권3호
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    • pp.14-19
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    • 2016
  • Thermally or electrically conductive filler reinforced polymer composites are extensively being developed as the demand for light weight material increases rapidly in industiral applications need good conductivity such as heat sink of the electronics or light. Carbon or ceramic materials like graphite, carbon nanotube or boron nitride are typical conductive fillers with good thermal or electical conductivity. Using these conductive fillers, the polymer composites in the market show wide range of thermal conductivity from approximately 1 W/mK to 20 W/mK, which is quite enhanced considering the thermal conductivity lower than 0.5 W/mK for most polymeric materials. The practical use of these composites, however, is yet limited to specific applications because most composites are still not conductive enough or too difficult to process, too brittle, too expensive for higher conductivity. For practical use of conductive composite, the thermal conductivity required depending on the heat releasing mode are studied first for simplified unit cooling geometry to propose thermal conductivities of the composites for reasonable cooling performance comparing with the metal heat sink as a reference. Also, as a practical design for heat sink based on polymer composite, composite and metal sheet hybrid structures are investigated for LED lamp heat sink and audio amplication module housing to find that this hybrid structure can be a good solution considering all of the cooling performance, manufacturing, mechanical performance, cost and weight.

폴리우레탄 복합체의 무기난연재료 충전에 의한 난연 특성 (Fire-Retardation Properties of Polyurethane Nanocomposite by Filling Inorganic Nano Flame Retardant)

  • 손복기;황택성;구동철
    • 폴리머
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    • 제31권5호
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    • pp.404-409
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    • 2007
  • 본 연구에서는 무기계 나노 분말을 충전하여 난연성이 우수한 폴리우레탄 나노복합재료를 우레탄 반응에 의해 제조하였다. 또한 나노복합재료의 난연특성을 콘 칼로리미터 분석과 한계산소지수 시험으로 확인하였다. MMT-PU와 $Bi_2O_3-PU$ 나노복합재료의 최대 열 방출속도는 모두 폴리우레탄 매트릭스보다 50% 감소하였으며, $MMT/Bi_2O_3-PU$ 복합재료의 난연 특성이 가장 우수하였다. 또한 한계산소지수도 충전제의 함량에 따라 감소하는 경향을 보였으며, 모두 20 이상이었다. 복합재료의 최대 열 방출속도는 폴리우레탄 매트릭스보다 모두 지연되었으며 최대 열 방출속도는 $Bi_2O_3-PU$, MMT-PU, $MMT/Bi_2O_3-PU$ 순으로 각각 764, 707, $635kW/m^2$ 이었으며, $MMT/Bi_2O_3-PU$ 복합재료의 난연성이 가장 우수하였다. 한편 폴리우레탄 나노복합재료의 연소시 충전제가 충전됨에 따라 $CO_2$ 생성량은 감소하였고 CO 생성량은 증가하였으며 이로부터 본 연구에서 제조한 복합재료의 난연성이 향상된 것을 확인하였다.

Effect of Particle Size and Dispersion on Dielectric Properties in ZnO/Epoxy Resin Composites

  • Yang, Wenhu;Yi, Ran;Yang, Xu;Xu, Man;Hui, Sisi;Cao, Xiaolong
    • Transactions on Electrical and Electronic Materials
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    • 제13권3호
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    • pp.116-120
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    • 2012
  • In this paper, ZnO-Epoxy nanocomposites (NEP) were prepared and epoxy composites that contain 5 wt% micro ZnO (MEP) and deliberately not well dispersed nano ZnO (NDNEP) were also prepared for purpose of comparison. The effects of the particle size and dispersion of ZnO on dielectric properties of epoxy resin were chiefly studied. Test results showed that: at a loading of 5 wt%, the three epoxy composites seem to have no significant difference on resistivity compared to epoxy resin; Dielectric constants of all the epoxy composites are also basically the same but they are bigger compared to that of the pure epoxy resin (unfilled); Dielectric dissipation factors ($tan{\delta}$) of NDNEP is greater than that of NEP and MEP. NEP has the minimum dielectric loss factor, whereas dielectric loss factors of the three epoxy composites are larger than that of the pure epoxy resin. The decreasing order of electrical breakdown strength for the three epoxy composites and for the pure epoxy resin is as follows: NEP>MEP>NDNEP>EP. Finally, in order to explain the experimental results the aggregation interface phase was proposed. Furthermore, addition of well dispersed nano filler has proved to have a positive effect on the improvement of the dielectric properties of epoxy resin.

FTIR 분자구조 해석을 통한 에폭시-실리카 나노복합소재의 열기계적 물성 연구 (Study on the Thermomechanical Properties of Epoxy-Silica Nanocomposites by FTIR Molecular Structure Analyses)

  • 장서현;한유수;황도순;정주원;김영국
    • 마이크로전자및패키징학회지
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    • 제28권2호
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    • pp.51-57
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    • 2021
  • 이 연구에서는 에폭시 수지에 포함된 나노 실리카 입자의 농도가 재료의 열/기계적 물성에 미치는 영향에 대해 알아보았다. 약 12 nm 크기의 나노 입자를 에폭시 수지에 다섯가지 무게비로 섞은 나노복합소재를 제작하였다. DMA와 TMA 방법을 이용하여 유리전이온도, 응력이완, 열팽창 거동을 측정하였다. 이를 통해 나노입자가 재료의 점탄성 거동에 어떠한 영향을 미치는지 보였다. 실리카 입자의 함량이 증가할수록 순수 에폭시 재료 대비 탄성 물성은 증가하였고, 유리전이온도는 감소하였다. FTIR 결과는 분자구조의 관점에서 충진제 함량에 따른 물성변화의 원인을 찾고 나노입자가 에폭시 분자 구조에 어떠한 영향을 미치는지를 규명하는데 중요한 역할을 하였다.

나노 충전제를 첨가한 XLPE의 절연 특성 평가 (Evaluation of Insulation properites of Nano-filler XLPE)

  • 조성훈;김유민;임기조
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2011년도 제42회 하계학술대회
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    • pp.1519-1520
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    • 2011
  • XLPE는 절연성 및 기계적, 열적 특성이 양호하여 1980년대부터 지중배선용 전력케이블의 절연재료로 사용되었다. 현재는 원재료의 성능 개선과 제조기술의 향상에 힘입어 초고압 교류 송배전 케이블용 절연재료로 적용 되고 있다. 절연파괴 강도에 대한 검토는 송전용량의 증대 및 초고압화가 가속됨에 따라 고전계하에서의 장기적인 절연성능을 좌우하는 중요한 요소이며, 절연 열화 현상을 진단하는 방법으로도 이용되고 있다. 본 연구에서는 HVDC용 나노복합 XLPE의 절연재료 평가기술 개발의 기초연구로써 최적의 나노 복합 재료를 확인하기 위하여 제작된 시편들의 전기적 특성 및 열적 특성을 평가하고자 한다.

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Effects of Montmorillonite Clay on Properties of paper Coating Additives

  • Seo Yoon-Seok;Nah Chang-Woon
    • 펄프종이기술
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    • 제38권1호통권113호
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    • pp.34-44
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    • 2006
  • A new composition of paper coating adhesives was prepared by using a nano-filler of an organically-modified montmorillonite (O-MMT). The new O-MMT coating adhesives were applied to the paper, and the properties of coated papers including surface morphology, optical and physical properties, and printing properties were investigated. The use of O-MMT improved the mechanical properties, such as folding endurance, tearing strength, and tensile strength, while the surface smoothness decreased. It decreased especially when the dosage was high enough, approximately above 6 parts. The printing properties such as wet- and dry-pick were enhanced with addition of O-MMT.

Conducting Properties of Polypyrrole Coated Imogolite

  • Lee, Yun-Ha;Kim, Bum-Joong;Yi, Whi-kun;Takahara, Atsushi;Sohn, Dae-Won
    • Bulletin of the Korean Chemical Society
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    • 제27권11호
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    • pp.1815-1818
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    • 2006
  • Imogolite which has chemical composition, $(HO)_3Al_2O_3SiOH$, was synthesized with orthosilicate acid and aluminium chloride at low pH solution. It has extremely large aspect ratio with an external diameter of 2nm and the length of a few micrometers. The high aspect ratio of the imogolite could make the material as the filler for the high strength fiber and as the wire for the electronic applications. Here, Imogolite that derives considerable microporosity from a nanometer-sized tubular structure has been modified with a conducting polymer, polypyrrole. Its bonding and wiring structure were confirmed by IR and TEM. The measured conductivity after modification with polypyrrole increased with polypyrrole thickness at various voltage conditions.