• 제목/요약/키워드: Nano/micro Forming

검색결과 43건 처리시간 0.02초

High Strength Nanostructured Metastable Alloys

  • Eckert, Jurgen;Bartusch, Birgit;Schurack, Frank;He, Guo;Schultz, Ludwig
    • 한국분말재료학회지
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    • 제9권6호
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    • pp.394-408
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    • 2002
  • Nanostructured high strength metastable Al-, Mg- and Ti-based alloys containing different amorphous, quasicrystalline and nanocrystalline phases are synthesized by non-equilibrium processing techniques. Such alloys can be prepared by quenching from the melt or by powder metallurgy techniques. This paper focuses on one hand on mechanically alloyed and ball milled powders containing different volume fractions of amorphous or nano-(quasi)crystalline phases, consolidated bulk specimens and, on the other hand. on cast specimens containing different constituent phases with different length-scale. As one example. $Mg_{55}Y_{15}Cu_{30}$- based metallic glass matrix composites are produced by mechanical alloying of elemental powder mixtures containing up to 30 vol.% $Y_2O_3$ particles. The comparison with the particle-free metallic glass reveals that the nanosized second phase oxide particles do not significantly affect the glass-forming ability upon mechanical alloying despite some limited particle dissolution. A supercooled liquid region with an extension of about 50 K can be maintained in the presence of the oxides. The distinct viscosity decrease in the supercooled liquid regime allows to consolidate the powders into bulk samples by uniaxial hot pressing. The $Y_2O_3$ additions increase the mechanical strength of the composites compared to the $Mg_{55}Y_{15}Cu_{30}$ metallic glass. The second example deals with Al-Mn-Ce and Al-Cu-Fe composites with quasicrystalline particles as reinforcements, which are prepared by quenching from the melt and by powder metallurgy. $Al_{98-x}Mn_xCe_2$ (x =5,6,7) melt-spun ribbons containing a major quasicrystalline phase coexisting with an Al-matrix on a nanometer scale are pulverized by ball milling. The powders are consolidated by hot extrusion. Grain growth during consolidation causes the formation of a micrometer-scale microstructure. Mechanical alloying of $Al_{63}Cu_{25}Fe_{12}$ leads to single-phase quasicrystalline powders. which are blended with different volume fractions of pure Al-powder and hot extruded forming $Al_{100-x}$$(Al_{0.63}Cu_{0.25}Fe_{0.12})_x$ (x = 40,50,60,80) micrometer-scale composites. Compression test data reveal a high yield strength of ${\sigma}_y{\geq}$700 MPa and a ductility of ${\varepsilon}_{pl}{\geq}$5% for than the Al-Mn-Ce bulk samples. The strength level of the Al-Cu-Fe alloys is ${\sigma}_y{\leq}$550 MPa significantly lower. By the addition of different amounts of aluminum, the mechanical properties can be tuned to a wide range. Finally, a bulk metallic glass-forming Ti-Cu-Ni-Sn alloy with in situ formed composite microstructure prepared by both centrifugal and injection casting presents more than 6% plastic strain under compressive stress at room temperature. The in situ formed composite contains dendritic hcp Ti solid solution precipitates and a few $Ti_3Sn,\;{\beta}$-(Cu, Sn) grains dispersed in a glassy matrix. The composite micro- structure can avoid the development of the highly localized shear bands typical for the room temperature defor-mation of monolithic glasses. Instead, widely developed shear bands with evident protuberance are observed. resulting in significant yielding and homogeneous plastic deformation over the entire sample.

머플 가열로에서의 대면적 유리기판의 가열공정에 대한 열적 연구 (HEAT-TREATMENT OF LARGE-SCALE GLASS BACKPLANES IN A MUFFLE FURNACE)

  • 김동현;손기헌;허남건;김병국;김형준;박승호
    • 한국전산유체공학회지
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    • 제17권4호
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    • pp.16-23
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    • 2012
  • Current display manufacturing processes apply thermal treatment of glass backplanes widely for hydrogen degassing, crystallization of thin-films, tempering, forming, and precompaction. Estimation of the characteristics of transient heating stages and thermal non-uniformities on a single glass substrate or in a stack of glasses are extremely helpful to understand non-homogeneity of mechanical and electronic features of nano/micro structures of end products. Based on simple heat transfer models and using an electric muffle furnace, temperature variations in a glass stack were predicted and measured for glass backplanes of $1.5{\times}1.85m^2$ in size and 0.7 mm in thickness. Except for the period of putting glass backplanes into the furnace, thermal radiation was the major heating mechanism for the treatment and theoretical predictions agreed well to the experimental temperatures on the backplanes. Using the theoretical model, thermal fields for a glass stack of glass-size, $2.2{\times}2.5m^2$, and of the number of sheets, 1 to 12, were calculated for practical design and manufacturing of the muffle furnace for large-scale displays, e.g. up to $8^{th}$ generation.

자화수가 염류의 침전반응 및 석고의 가수 경화속도에 미치는 영향에 관한 연구 (Study on the Effect of Magnetized Water in the Precipitation Reaction of Salts and in the Hydration Hardening Speed of Gympsum Plaster)

  • 전상일;김동률;이성현;김동석;이석근
    • 대한화학회지
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    • 제46권1호
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    • pp.7-13
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    • 2002
  • 자화수가 특이한 물리화학적 성질을 갖고 있음은 여러 학자들에 의하여 꾸준히 연구되어 왔는데, 아직도 자화수의 특성이 명확하게 설명되지 못하고 있는 실정이다. 본 연구에서는 자화수가 염류들의 침전반응 및 석고의 가수 경화반응에 미치는 영향을 다음과 같이 관찰하였다. $25^{\circ}C$ 항온조 내부에서 실시한 salt filter assay 방법으로 침전반응을 조사하였으며, $20^{\circ}C$ 실온에서 석고의 가수 경화반응 시간을 Gillmore needle의 방법으로 측정함으로써 석고의 가수 경화 속도를 조사하였다. 0.1M 염 이온들을 반응시킨 염류의 침전 반응 결과, $BaSO_4,\;BaCO_3,\;CaCO_3$의 침전 생성물의 양은 대조군의 증류수에 비하여 자화수에서 각각 약 3.6%, 3.8%, 4.4% 씩 증가되었으며, 석고의 최종 경화시간은 대조군의 증류수에 비하여 자화수에서 현저하게 감소되었으므로 자화수가 석고의 가수 경화속도를 촉진시키는 것으로 나타났다. 이는 대조군의 증류수에 비하여 자화수는 물분자가 치밀하게 구조화되어서 수많은 cluster들을 형성함으로서 물분자 사이의 결합 및 반응력이 증가되며, $Ba^{2+}$ 또는 $Ca^{2+}$ 같은 염류들에 대하여 특징적으로 반응해 침전반응 속도와 가수 경화 반응 속도가 증가된 것으로 추측된다.