• Journal of Korean Society of Industrial and Systems Engineering
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• v.44 no.2
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• pp.102-114
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• 2021

NDF (No Defect Found) is a phenomenon in which defects have been found in the manufacturing, operation and use of a product or facility, but phenomenon of defects is not reproduced in the subsequent investigation system or the cause of the defects cannot be identified. Recently, with the development of the fourth industrial revolution, convergence of hardware and software technologies in various fields is spreading to products such as aircraft, home appliances, and mobile devices, and the number of parts is increasing due to functional convergence. The application of such convergence technologies and the increase in the number of parts are major factors that lead to an increase in NDF phenomena. NDF phenomena have a significant negative impact on cost, reliability, and reliability for both manufacturers, service providers and operators. On the other hand, due to the nature of NDF phenomena such as difficult and intermittent cause identification and ambiguity in judgment, it is common to underestimate the cost of NDF or fail to take appropriate countermeasures in corporate management. Therefore, in this paper, we propose a methodology for estimating NDF costs by the PAF model which is a quality cost analysis model and ABC (Activity Based Costing) technique. The methodology of this study suggests a detailed procedure and the concept to accurately estimate the NDF costs, using ABC analysis, accounting system information, and IT system data. In addition case studies have validated the methodology. We think this could be a valid methodology to refer to when estimating the cost of other parts. And, it is meaningful to provide important judgment information in the decision-making process based on quality management and ultimately reduce NDF costs by visualizing them separately by major variable factors.

• Journal of Korean Society of Industrial and Systems Engineering
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• v.44 no.1
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• pp.60-70
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• 2021

Recently, with the development of technologies for the fourth industrial revolution, convergence and complex technology are being applied to aircraft, electronic home appliances and mobile devices, and the number of parts used is increasing. Increasing the number of parts and the application of convergence technologies such as HW (hardware) and SW (software) are increasing the No Defect Found (NDF) phenomenon in which the defect is not reproduced or the cause of the defect cannot be identified in the subsequent investigation systems after the discovery of the defect in the product. The NDF phenomenon is a major problem when dealing with complex technical systems, and its consequences may be manifested in decreased safety and dependability and increased life cycle costs. Until now, NDF-related prior studies have been mainly focused on the NDF cost estimation, the cause and impact analysis of NDF in qualitative terms. And there have been no specific methodologies or examples of a working-level perspective to reduce NDF. The purpose of this study is to present a practical methodology for reducing NDF phenomena through data mining methods using quantitative data accumulated in the enterprise. In this study, we performed a cluster analysis using market defects and design-related variables of mobile devices. And then, by analyzing the characteristics of groups with high NDF ratios, we presented improvement directions in terms of design and after service policies. This is significant in solving NDF problems from a practical perspective in the company.

• Journal of Animal Science and Technology
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• v.48 no.1
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• pp.115-122
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• 2006

This experiment was conducted to evaluate the effect of tillage system and fertilizer type on the forage yield, quality, and production cost of winter rye. This experiment was a 2×2 factorial arrangement for two tillage system (Tillage and No-tillage) and two fertilizer type (Chemical and Manure compost). There was no difference in dry matter (DM) content, TDN (total digestible nutrients) yield, and CP (crude protein) yield of rye, but the DM yield was significantly higher for rye in tillage compared to the no-tillage system. The use of chemical fertilizer type also showed significant increase in DM, TDN and CP yields compared to the use of manure compost as fertilizer. The CP content for rye was significantly higher in no-tillage compared to tillage system, but the type of fertilizer used has no significant effect. No significant effects were observed for NDF (neutral detergent fiber), ADF (acid detergent fiber), and TDN in tillage system and fertilizer type of rye. The total cost to prepare 1 ha is lower in no-tillage compared to tillage, but production cost in rye per kg of fresh, DM and TDN were almost the same as tillage system because of lower forage production. The total cost to prepare 1 ha with the use of chemical fertilizer was higher than using manure compost as fertilizer, however, the cost to produce 1 kg of fresh, DM and TDN were lower when using chemical as fertilizer because of higher yield. Based on the results of this study, tillage system and fertilizer type affected forage yield more than forage quality. Production cost per 1 kg of tillage was lower compared to no-tillage, and that of chemical was lower than manure because of higher forage yield.

• Asian-Australasian Journal of Animal Sciences
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• v.25 no.8
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• pp.1132-1137
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• 2012

Objective of this experiment was to evaluate the effect of partial substitution of barley grain with bread by-product (BB) on performance of Awassi ewes and their lambs. Forty Awassi ewes rearing single lambs were randomly allotted into four experimental diets containing various levels of BB. The experimental diets contained 0 (BB0), 10 (BB10), 15 (BB15), and 20% (BB20) of BB on dietary dry matter (DM). The study lasted for eight weeks, in which the first week was used as an adaptation period and seven weeks of data collection. Ewes and their lambs were penned individually where they were fed their lactating diets ad libitum. Ewes and lambs body weights were measured at the beginning and at the end of the experiment. However, milk production and composition were evaluated biweekly. Feeding BB had no effect (p>0.05) on dry matter (DM), organic matter (OM), and crude protein (CP) intakes. However, neutral detergent fiber (NDF) intake was the lowest (p<0.05) for the BB20 and BB15 diets followed to BB10 diet (i.e., 640, 677, 772 g/d, respectively) while the highest NDF intake was for the BB0 diet (i.e., 825 g/d). Similarly, NDF intake decreased linearly (p<0.001) as the BB content increased. Acid detergent fiber (ADF) intake was highest (p<0.05) for the BB0 and BB10 diets (425 and 416 g/d, respectively) followed by the BB15 and BB20 diets (359 and 342 g/d, respectively). Moreover, a linear (p<0.001), quadratic (p = 0.04), and cubic (p = 0.04) effects were observed in ADF intake among diets. Nutrient digestibility was similar among different diets. Bread by-product had no effect (p>0.05) on ewes body weight change and on lamb performance (i.e., weaning body weight and average daily gain). Similarly, no differences (p>0.05) were observed either in milk production or composition by the BB substitution. Inclusion of BB reduced feed cost by 9, 14, and 18% for the BB10, BB15, and BB20 diets, respectively. No differences were observed in milk efficiency (DM intake: milk production; p>0.05) among diets. However, cost of milk production ($US/kg milk) was the lowest (p<0.05) in the diet containing BB20. Results of the present study indicate that feeding bread by-product up to 20% of the diet DM had no effect on performance of Awassi ewes and their lambs and reduced feed cost.

• Asian-Australasian Journal of Animal Sciences
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• v.24 no.2
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• pp.206-213
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• 2011

An experiment was conducted to evaluate the effect of replacing barley and soybean meal in finishing diets with sesame hull (SH) on growth performance, digestibility, and carcass characteristics of Black goat kids. Twenty-one Black goat kids were assigned randomly to 0%, 10%, or 20% SH diets (7/diet). The study lasted for 63 d. Intakes of dry matter (DM), organic matter (OM), and crude protein (CP) of kids fed the 10% diet were greater (p<0.05) than for the 0% and 20% SH diets (p<0.10). Neutral detergent fiber (NDF) and acid detergent fiber (ADF) intakes were highest (p<0.05) for kids fed the 10% SH diet when compared to 0% and 20% SH diets. Ether extract (EE) intake was greater (p<0.05) for kids fed 10% and 20% SH diets when compared to 0% SH. Digestibilities of DM, OM, CP, NDF, and ADF were similar among all diets. However, sesame hull inclusion increased (p<0.05) EE digestibility. Final body weight, total gain, average daily gain (ADG), and feed conversion ratio were comparable among all diets. Cost of gain was lower (p<0.05) in kids fed 20% SH than the 0% SH diet, while there was no difference between the 10% SH diet and the other two diets. Dressing percentage, hot and cold carcass weights, non-carcass components, carcass cut weights, and meat quality parameters were not influenced by SH. Total fat percentage in the leg was greater (p<0.05) on 0% SH than on the 10% SH diet. Results of this study demonstrated that inclusion of sesame hull at levels of 10 or 20% did not influence the performance of Black goat kids, but the cost of gain was lower.

• Asian-Australasian Journal of Animal Sciences
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• v.2 no.1
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• pp.1-6
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• 1989

Nutritive values and fermentation rates of rice straw treated with 3% anhydrous and 3% aqueous ammonia were evaluated both in vitro and sheep metabolism trials. Daily gain, feed efficiency and feed cost per gain were also determined with growing Holstein bulls fed anhydrous and aqueous ammonia treated rice straw. Crude protein was increased 2.4 fold and NDF was decreased 6.5%, but ADF and cellulose were not different between untreated and ammonia treated rice straw. An average of 35.5% of total added ammonia-N retained in the rice straw and other 64.5% was not retained in the rice straw. Ammonia treatment increased in vitro DM, NDF, ADF and cellulose digestibilities by 44.8%, 43.3%, 49.4% and 42.4%, respectively, and fermentation rates by 63.3%, 132.4%, 49.4% and 42.4%, respectively. In sheep metabolism trials, DM digestibilities of rice straw treated with anhydrous and aqueous ammonia were increased 22% and 36%, respectively, and digestible DM intakes by 48% and 70%, respectively in sheep fed anhydrous and aqueous ammonia treated rice straw over untreated rice straw. Rumen ammonia and blood urea were considerably higher in sheep fed ammonia treated rice straw than sheep fed untreated rice straw. Daily gain of Holstein bulls was increased 20.8% and 29.9% and rice straw intakes were increased 28.4% and 44.3% in anhydrous and aqueous ammonia treated rice straw over untreated rice straw. Feed conversion was improved 9.5% and 10.3% and feed cost/gain was reduced 7.1% and 9.2% respectively in anhydrous and aqueous ammonia treated rice straw group as compared with untreated rice straw group.

• Asian-Australasian Journal of Animal Sciences
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• v.15 no.10
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• pp.1428-1432
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• 2002

Thirty-six (20 wethers and 16 rams) adult Gansu highland finewool sheep with an average liveweight of $19.42{\pm}1.83kg$ were used. The sheep were allocated to 4 treatments and confined in individual feeding stalls. The 80 day feeding trial was divided into 2 periods of 38 and 42 days. The sheep had access to clean water and were fed chopped wheat straw ad libitum. Daily supplemented diets of 150 g for the first period and 200 g for the later period were provided. The 4 types of supplements were: Wheat bran type (I), which is the traditional feeding practice in the area and the control group; Linseed cake type (II); Linseed cake+poultry litter type (III); Poultry litter+distiller grains type (IV). The digestibility trial was conducted using a total collection method at the end of the first period in the feeding trial. The results showed that the digestibilities of DM, OM, CP, CF, NDF and ADF in group II and III were increased to more than 50%. CP and NDF digestibility in group II were significantly increased by 23.6% and 25.5% respectively over group I (p<0.01) and by 10.1% and 13.1% respectively over group III (p<0.05). The digestibility of DM, OM, CP, CF, NDF and ADF in group IV was lower than group I by 4.4 to 8.4% (p>0.05). Compared to group I, group II and III increased straw intake by 17.6% (p<0.01) and 10.8% (p<0.05). The ADG increased from 16.2 g in group I to 45.3 g and 32.8 g (p<0.01) in group II and III respectively. The ratio of supplement intake to gain decreased from 10.7 in group I to 3.9 and 5.4 (p<0.01) in group II and III respectively. The ratio of supplement cost to gain also decreased by 60.0% and 64.3%, respectively. The wool growth rate and wool strength in these 2 groups were noticeably improved. This significantly enhanced the wool's textile value. The above parameters in group IV were lower than in group I, except the ratio of supplement cost to gain. This research indicates that local low quality nitrogen resources could be used effectively and economically to improve the utilization of wheat straw fed to sheep on smallholder farms under harsh loess plateau conditions in the winter.

• Journal of The Korean Society of Grassland and Forage Science
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• v.42 no.4
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• pp.270-275
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• 2022

Livestock production costs are heavily influenced by the cost of feed, The use of domestically grown forages is more desirable for livestock feed production. As part of this study, triticale, which is an extremely palatable and easily cultivable crop in Korea, was used to produce low moisture silage bales with lactic acid bacteria (LAB) and then stored for different periods. We examined the nutrient content of silage, such as crude protein (CP), acid detergent fiber (ADF) and neutral detergent fiber (NDF), as well as their organic acids, including lactic acid, acetic acid, butyric acid, at different storage periods. The nutrient content of silages, such as crude protein, ADF, and NDF, did not change significantly throughout storage periods. Organic acid data indicated that lactic acid concentrations increased with increasing moisture contents and storage periods up to nine months. However, further extending storage to 12 months resulted in a reduction in the lactic acid content of all silages as well as an increase in their pH. Based on the present results, it suggested that the production of low moisture silage with the LAB may be able to preserve and maintain its quality without altering its nutritional composition. Also, the lactate content of the silage remained significant for at least nine months.

• Asian-Australasian Journal of Animal Sciences
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• v.14 no.8
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• pp.1078-1084
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• 2001

Twelve growing male lambs ($10.05{\pm}0.41kg$, 5 months age) were assigned to three equal groups in a completely randomized design and fed respectively wheat straw (WS), ammoniated wheat straw (AWS) or urea supplemented wheat straw (USWS) along with concentrate mixtures of varying protein and energy contents to meet their requirements as per NRC (1985). Despite comparable nutrient intake and digestibility, the lambs fed A WS based diet digested lower (p<0.05) crude protein. The digestibility of NDF and hemicellulose were lower while the digestibility of cellulose was higher in lambs on AWS as compared to lambs on USWS based diet. The lambs of all the three groups were in positive and comparable N, Ca and P balance except higher Ca balance in lambs fed WS based diet. The body weight change, average daily gain and feed conversion efficiency were similar among the dietary groups. All the parameters of rumen fermentation pattern were comparable between lambs of AWS and USWS based diets except ammonia-N concentration that was higher in the latter however it was lower in WS fed group. Though, the feeding cost per unit gain was comparable in lambs fed all the three diets, the cost incurred towards roughage during 120 days of experimental feeding was significantly less in lambs fed AWS than UTWS. Thus, feeding of USWS can be practiced to minimize labour cost and environmental pollution involved in the process of urea treatment without affecting the performance of growing lambs.

• Asian-Australasian Journal of Animal Sciences
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• v.15 no.5
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• pp.682-686
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• 2002

Ten growing male buffalo calves (aged 6-8 months, average body weight $88.2{\pm}0.57$ kg were divided randomly into two groups. Animals in group I were fed on concentrate mixture A (CP 20.2%, TDN 77.4%) and urea- ammoniated wheat straw (UAWS) while the animals in group II were fed on concentrate mixture B (CP 17.9%, TDN 77.6%) and HCl plus urea treated wheat straw (HCl UAWS) to meet their nutrient requirement for 500 g gain/d as per Kearl (1982). This feeding practice lasted for 120 days, during which fortnightly body weight were recorded to assess their growth rate. A metabolism trial was conducted after 90 days of experimental feeding to compare the digestibility of nutrients, their balance, plane of nutrition and relative cost of feeding in two groups of animals. Results revealed a significant increase in the CP content of ammoniated wheat straw due to addition of HCl viz 12.1% from 7.5%. There was a decrease in the intake of DM (p<0.05), OM (p<0.05), EE (p<0.05), NDF (p<0.01), ADF (p<0.01), cellulose (p<0.01) and hemicellulose (p<0.01) in group II as compared to group I. The digestibility (%) of DM, OM and CP was significantly (p<0.01) more in group II, whereas the digestibility (%) was significantly more for NDF (p<0.05) and hemicellulose (p<0.01) in group I than group II. There was no significant difference in the N, Ca and P balance in two groups. Intake of total DM (g/d) or (g/kg $W^{0.75}$) was significantly (p<0.01) more in group I as compared to group II, whereas the intake of DCP and TDN (g/d or g/kg $W^{0.75}$) was alike in two groups. The total body weight gain (kg), average daily gain (g/d) and feed conversion efficiency were significantly (p<0.01) more in UAWS fed group as compared to HCl UAWS fed group. Feeding cost (Rs./kg. weight gain) was significantly (p<0.05) more in group II as compared to group I. It is concluded that HCl UAWS is not suitable for the feeding of growing buffalo calves as it reduced the growth rate in comparison to UAWS fed buffalo calves.