• Title/Summary/Keyword: NCAMP

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Organization and Qualification Documents for Generation of Composite Materials Property (복합재 물성치 생성을 위한 조직체계 및 인증문서)

  • Rhee, Seung Yun;Suh, Jang Won
    • Journal of Aerospace System Engineering
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    • v.7 no.4
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    • pp.55-61
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    • 2013
  • In recent years, NASA, FAA and the aerospace industry, through MIL-HDBK-17 and the NASA-conceived AGATE(Advanced General Aviation Transport Experiments) program, have worked together to reduce the qualification burden imposed on individual aircraft manufacturers. AGATE is one of the most successful public/private cost-haring partnerships ever conceived, bringing together academia, the FAA, other government agencies and industry to develop affordable new technologies and accompanying industry standards and certification methods. In 2005, NASA established NCAMP(National Center for Advanced Materials Performance) with the purpose of refining and enhancing the AGATE process to a self-sustaining level to serve the entire aerospace industry in partnership with CMH-17, FAA, and SAE. In this paper, I will introduce briefly NCAMP process and explain its organization structure and core NCAMP documents. This paper can provide some help in establishing our certification system for composite materials where the NCAMP process is expected to be the most good model.

Establishment of Aerospace Composite Materials Data Center for Qualification

  • Lee, Ho-Sung;Rhee, Seung Yun;Yoon, Jong-Hoon;Yoo, Joon-Tae;Min, Kyung Ju
    • Composites Research
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    • v.28 no.6
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    • pp.402-407
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    • 2015
  • It is well known that the polymer matrix composite materials have good specific strength, making them appropriate for use in transport vehicle. Since the property of composite materials can be obtained only after manufacturing parts, the property depends on greatly on the fabrication process, which is different from metallic system. Therefore, in order to use composite materials for aircraft, the certifying agency requires a robust database with extensive tests and proof of the process unlike metals. Recently developed material qualification methodology by NCAMP (National Center for Advanced Materials Performance) has been accepted by FAA and EASA and can be applied to type certificate reducing time and cost of developing a composite materials database for aircraft application. This paper summarizes a study to establish the composite materials database to apply the NCAMP methodology to composite materials characterization for composite aircraft and to provide the effective materials database through Aerospace Composite Materials Data Center to be approved by Korea Civil Aviation Certification Agency.

Study on the Single-Point Statistical Analysis Techniques to Generate the Composite Material Allowables (복합재 허용치 생성을 위한 점추정 통계분석기법에 관한 연구)

  • Lee, Seung-Yun
    • 한국항공운항학회:학술대회논문집
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    • 2015.11a
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    • pp.272-276
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    • 2015
  • 원재료 성분, 프리프레그 제작공정, 재료 취급, 부품 제작 기술, 적층순서, 환경조건, 그리고 시험방법 등 여러 요인으로 인해 복합재 물성치는 일반적으로 금속재에 비해 변동성이 높다. 따라서, 이러한 높은 변동성을 고려하기 위해서는 엄격한 통계분석기법을 적용하여 복합재의 기계적 물성에 대한 설계 허용치를 계산해야 한다. 1990년대 후반 미국에서는 FAA와 NASA를 중심으로 표준화된 절차에 따라 항공기 설계에 적용가능한 복합재 물성 데이터베이스를 구축하고 공유하기 위한 프로세스를 개발하기 시작하였고, 현재 NCAMP를 중심으로 복합재 데이터베이스 구축 작업이 진행되고 있다. NCAMP는 기본적으로 CMH-17에서 채택한 통계분석기법을 이용하여 허용치를 계산하고 있으며, 본 논문에서는 복합재 허용치 계산 기법 중 점추정 방법을 이용한 통계분석 기법과 그 적용에 대해 논하고자 한다.

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A Study on the Pilot Qualification and Qualification System Establishment of The Aerospace Composite Materials

  • Yong Man Yang;Sung In Cho;Seok Ho Jeong;Je-Jun Kim;Manseok Oh;Young Hwan Kim
    • International Journal of Aerospace System Engineering
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    • v.10 no.1
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    • pp.14-24
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    • 2023
  • The materials applied to the aircraft fuselage, parts, and components must be verified by relative authorities in accordance with the procedures set by the airworthiness authority to achieve the aircraft type certification. There are no examples of domestic composite materials which were verified in order to be applied to aircraft structure. In this study, the composite material certification system of NCAMP, an American composite material standard certification organization, was reviewed and used as the fundamentals of the first aerospace composite material certification system in ROK(Fig 2,8). Also updated material certification documents were developed and confirmed by material certification engineers and inspectors. This aerospace composite material qualification system is intended to modernize the material certification system for AAM(Advanced Air Mobility) as well as aircraft and to enhance the understanding of related technicians and inspectors.

Statistical Characteristics of Domestic Composite Material Prepregs (국산 복합재료 프리프레그 통계적 특성)

  • Kim, Jinwon;Lee, Hosung
    • Journal of Aerospace System Engineering
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    • v.10 no.1
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    • pp.103-110
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    • 2016
  • This study shows the statistical properties of the domestic composite material prepregs test result. During the last three years(2012.5~2015.6) the prepreg specimen tests have been performed by referring to NCAMP developed test procedure which was approved by FAA. The database of (1) Carbon Tape, (2) Glass Fabric, and (3) Carbon Fabric composite material prepregs' characteristics have been established for certified aircraft structures. This qualified materials can be used for aircraft structural design through proper material equivalency procedures.

Requirements for Composite Material Property Sharing System to Korean Products (국산 복합재료의 물성치 공유체계 수립을 위한 요구조건)

  • Suh, Jang Won;Rhee, Seung Yun;Lee, Young Dae
    • Journal of Aerospace System Engineering
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    • v.7 no.1
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    • pp.32-38
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    • 2013
  • This paper presents a survey results on the material properties sharing system database on composite in USA. The requirements on management and database for Korean composite product that meet KAS (Korean Airworthiness Standard) are suggested. The certification policy on composite material qualification of also introduced. The benefits to material supplier, aircraft manufacturer and certification authority, which get through the database have been considered. The database managing process, composite material manufacturing process, properties and design allowable meeting KAS have been suggested.

Test Witness Methodology for Acquisition of the Composite Material Qualification Data (복합재 재료인증을 위한 시험입회 방법론)

  • Rhee, Seung Yun
    • Journal of Aerospace System Engineering
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    • v.9 no.3
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    • pp.8-11
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    • 2015
  • Since the late 1990's, FAA, NASA and the aerospace industry have worked together to develop the sharing system of the composite material qualification databases which were obtained through the standardized fabrication and testing procedures. The result was what is now known as the AGATE(Advanced General Aviation Transport Experiments) or NCAMP(National Center for Advanced Materials Performance) methodology, a more cost-effective concept that shifts the major responsibility for qualification and testing from the aircraft manufacturer to the material supplier. The properties of composite materials are largely dependent on the testing as well as the raw material properties and the manufacturing process including the process control parameters. Thus it is important in the composite material qualification to comply with the standardized testing procedures. In this paper, I will describe the standardized witness methodologies of certification engineers to reduce the effect of testing variability within the qualification data.

Pooling-Across-Environments Method for the Generation of Composite-Material Allowables (환경조건간 합동을 이용한 복합재료 허용치 생성 기법)

  • Rhee, Seung Yun
    • Journal of Aerospace System Engineering
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    • v.10 no.3
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    • pp.63-69
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    • 2016
  • The properties of composite materials, when compared to those of metallic materials, are highly variable due to many factors including the batch-to-batch variability of raw materials, the prepreg manufacturing process, material handling, part-fabrication techniques, ply-stacking sequences, environmental conditions, and test procedures. It is therefore necessary to apply reliable statistical-analysis techniques to obtain the design allowables of composite materials. A new composite-material qualification process has been developed by the Advanced General Aviation Transport Experiments (AGATE) consortium to yield the lamina-design allowables of composite materials according to standardized coupon-level tests and statistical techniques; moreover, the generated allowables database can be shared among multiple users without a repeating of the full qualification procedure by each user. In 2005, NASA established the National Center for Advanced Materials Performance (NCAMP) with the purpose of refining and enhancing the AGATE process to a self-sustaining level to serve the entire aerospace industry. In this paper, the statistical techniques and procedures for the generation of the allowables of aerospace composite materials will be discussed with a focus on the pooling-across-environments method.