• Title/Summary/Keyword: NC processing

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Vision Inspection for Large 2D Machining Product using Tolerance Zone (공차영역을 이용한 대형 2차원 가공물의 형상 검사)

  • 이성건;정병묵;조지승
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.11
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    • pp.112-119
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    • 2002
  • Generally, it is very difficult to inspect geometric shape of large 2D objects after machining. To maintain the accuracy for inspection, a robot vision is used to divide overall shape into several enlarged images, and image processing technique is applied to acquire one minute geometric contour. The inspection is to compare the NC data with the measured contour data by the vision system, and the algorithm is to rotate to minimize the maximum deviation after coinciding two geometric centers. This paper experimentally shows that the proposed algorithm is very useful for inspection of large machined objects.

Approximation of a compound surface to polyhedral model (복합곡면의 다면체 곡면 근사)

  • 김영일;전차수;조규갑
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 1996.04a
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    • pp.100-103
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    • 1996
  • Presented in this study is an algorithmic procedure to obtain polyhedral model from a compound surface. The compound surface in this study denotes a collection of trimmed surfaces without topological relations. The procedure consists of two main modules: CAD data interface, and surface conversion to polyhedral model. The interface module gets geometric information from CAD databases, and makes topological information by scanning the geometric information. We are investigating CATIA system as a data source system. In the surface conversion module, a shell(compound surface with topological information) is approximated to a triangular-faceted polyhedral surface model through node sampling and triangulation steps. The obtained polyhedral model should obey the vertex-to-vertex rule and meet tolerance requirements. Since the polyhedral model has a simple data structure and geometry processing for it is very efficient and robust, the polyhedral model can be used in various applications, such as surface rendering in computer graphics, FEM model for engineering analysis, CAPP for surface machining, data generation for SLA, and NC tool path generation.

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A Study on CNC Machine Tool Wear using AE Sensor (AE 센서를 이용한 CNC 공작기계의 절삭공구 마모에 관한 연구)

  • 정수일;정재수;김광태
    • Proceedings of the Safety Management and Science Conference
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    • 2000.05a
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    • pp.241-248
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    • 2000
  • Increased complexity of products and their manufacturing processing demans higher quality control and monitoring than ever before. Therefore, flexible automatization or flexible manufacturing systems (FMS) offer numerous advantages over alternative manufacturing methods. In this state, a in-process monitoring is one of the important flexible automation system. And as use of NC and CNC machine tool has been increasing, cutting work has automating and it is necessary to develop the automatic production system combined a couple of machine tool. Thus, in this paper to search examination it can measure the tool wear and the tool life and can be more practical research subject.

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Development of a 3D Shape Construction Software Using Unorganized Point Data (점 데이터를 이용한 3차원 형상의 구현을 위한 소프트웨어 개발)

  • 채희창
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.11 no.1
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    • pp.1-9
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    • 2002
  • Reverse engineering is an emerging technology to obtain CAD models from existing physical parts in the case that CAD models are not available or paras are changed an(1 modified so that new CAD models for final parts are necessary. Reverse engineering helps designers to quickly generate computer interpretable data from existing Physical objects So it is applying for field of Rapid Prototyping NC Processing CAE, Inspection and so on. The objective of this study is to develop the software that deals with unorganized point data and quickly obtains CAD model. In this paper, several models such as human\`s bone, car, are experimented by the proposed methods.

Development of the CAM system for 5-axis automatic shoe roughing (5축 러핑 전용 CAM 시스템 개발)

  • 강동배;손성민;김화영;안중환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1227-1230
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    • 2003
  • A roughing process is one of the most important and indispensable shoe manufacturing processes of various types of shoes. This basic process to rough the upper of the shoe is studied to improve the productivity and to reduce the processing time. In this study, the CAM system for shoe roughing is developed. The B-spline surface generated by the developed CAM system ignores the small inclinations of the real roughing surface because the developed roughing tool has potential to rough the roughing surface of the shoe properly. The roughing tool roughs the roughing surface using its side along the generated tool paths. The generated NC codes were applied to 5-axis polishing machine for the test. Experimental results show good evaluation result. The upper of the shoe is roughed properly along the roughing path line and the roughing surface was good to cement the outsole of the shoe.

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Reverse Engineering and 5-axis NC machining of impeller (임펠러의 역공학과 5축가공)

  • 신재광;홍성균;장동규;이희관;양균의
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1795-1798
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    • 2003
  • This paper presents a method for impeller modeling by the reverse engineering and the 5-axis machining. The impeller is composed of pressure surface, suction surface and leading edge, and so on. The impeller is modeled by using the characteristic curves of impeller such as hub curves, shroud curves and leading edge. The characteristic curves are extracted from the scanned data. The hub curves and shroud curves are generated by intersection between blade surface and hub boundary and shroud boundary. respectively. A sample impeller machining is performed by tool path plan and post-processing with inverse kinematic solution.

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The effect on the position precision by load in M.C. (머시닝 센터에서 하중이 위치결정정밀도에 미치는 영향)

  • 이승수
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.03a
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    • pp.143-147
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    • 1998
  • As the accuracy of manufactured goods needed high-accuracy processing has made the efficiency of NC and measurment technology develop, the innovation of machine tools has influence the development of the semi-conductor and optical technology. We can mention that a traction role of the acceleration for the development like that depends on the development of the measurement technics - Stylus instrument method, STM, SEM, Laser interferometer method - which are used for measuring the movement accuracy of machine tools. The movement error factors in movement accuracy are expressed as yaw, roll, and pitch etc. Machining center has 21 movement error factors including of 3 axies joint errors because that has 3 axies and has been measured as the standard of the unloaded condition until now inspite of getting static, dynamic, and servo-gain errors in the case of expending the error range. Therefore, this study tries to measure position accuracy according to loading on the X-Y table of the machining center.

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A Study on the Positioning Accuracy and table Deflection by Load (하중에 의한 위치결정오차와 테이블 처짐에 관한 연구)

  • 전언찬
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.8 no.6
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    • pp.98-104
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    • 1999
  • As the accuracy of manufactured goods needed high accuracy processing has made the efficiency of NC and measurement technology development, the innovation of machine tools has influence the development of the semi-conductor and optical technology. The movement errors can be expressed in terms of yaw, roll an pitch etc. In the case of expanding the error range, static, dynamic and servo gain errors can be included. Machining center might have twenty-one movement errs including three types of joint errors. Those errors have been measured on the condition of just loading of standard table. Regarding these measuring methods, the mechanical compliance of the structure has not been considered. In this paper, therefor, the influences of the additional load on the positioning accuracy are investigated. The results and the techniques proposed in this study can be considered very effective and useful to compensate more correctly the positioning motion.

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Design of Autonomus Manufacturing System (고기능 자율가공 시스템의 설계)

  • Lee, Hyeon-Yong;Song, Jun-Yeop;Lee, Jae-Jong;Kim, Seon-Ho
    • 연구논문집
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    • s.25
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    • pp.121-128
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    • 1995
  • The early day of manufacturing automation systems are NC machine tool Based automation, and now it become FA, DNC, FMC, FMS, CIM and IMS. Manufacturing Automation Technology is applied the increase of all industrial manufacturing competitve power. so the demand of this skill is repidly increase. This Technology can solve lack of manpower, decrease of productivity, and become weakened international competitive. But, automation rate of our country is 30-40%, because the level of domestic technology is low, so we need systemic research of manufacturing automation. The targets of this study are increase the data processing ability of CNC controller, and development of autonomous manufacturing system that can decision making between production module such as setup, manufacturing, inspection and transportation and part that object of manufacturing.

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Development of 5-axis $CO_2$ Laser Cutting Machine and CAM (5축 CO2 레이저 컷팅 머신 및 CAM 시스템 개발)

  • Kang Jae-Gwan;Yeom S.B.;Kang B.S.;Lee H.J.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.245-246
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    • 2006
  • For developing 5-axis laser cutting systems, many problems such as rotating of laser head or table, 5-axis tool path generation and collision avoidance between laser head and product should be solved. In this paper, a five-axis laser cutting machine with table swivel and rotary type configuration is developed. The five axes (X,Y,Z,A,B) are controlled and interfaced to PC via MMC board. Two kinds of CAM S/W such as commercial 5-axis CAM S/W(Euclid) and UG-API are engaged to generate NC code for the developed 5-axis laser cutting machine.

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