• Title/Summary/Keyword: Multi-surface cracks

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An Experimental Study on the Growth Behavior of Multi-Surface-Cracks in Type 304 Stainless Steel at Elevated Temperature (고온하 304 스테인리스철의 표면규열의 성장거동에 관한 실험적 연구)

  • 서창민;신형섭;황남성;정대윤
    • Journal of Ocean Engineering and Technology
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    • v.9 no.1
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    • pp.63-72
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    • 1995
  • The crack which is discovered in various structures and machine elements is multi-cracks. Multi-cracks may cause serious problems because they grow individually, and coalesce into one and it leads to fracture. Fatigue tests have been carried out to study the growth and coalescence behavior of multi-surface-cracks initiated at the semicircular surface notch in type 304 stainless steel at elevated temperature. The results are as follows; When multi-surface-cracks are lying on the surface of material, the major surface crack has greater influence on the fatigue life than the subcracks. The aspect ratio of multi-surface-cracks is lower than that of single crack because of the interaction and coalescence of surface cracks. Crack growth shape turns to semiellipse from the semicircle notch. After coalescence, the surface crack length increases rapidly, and it leads to fracture. Further, the slope transition of Paris law was found in the da/dN-$\Delta$K$_1$ plots.

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Fatigue Crack Growth, Coalescence Behavior and its Simulation on Multi-Surface Cracks Under the Elevated Temperature (고온하 복수 표면균열의 성장 합체거동과 시뮬레이션에 관한 연구)

  • 서창민;황남성;윤기봉
    • Journal of Ocean Engineering and Technology
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    • v.9 no.1
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    • pp.142-151
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    • 1995
  • A simulation program concerned with multi-surface fatigue cracks which initiated at the semi-circular surface notches has been developed to predict their growth and coalescence behaviors at the elevated temperature. Three kinds of coalescence models such as SPC(surface point connection), ASME and BSI(British Standards Institution) conditions were applied, and the results of the simulation were compared with those of the experiment. This simulation is able to enhance the reliance and integrity of structures especially under the elevated temperature which have lots of difficulties in experiments and applications. This shows that the simulation result has utility for fatigue life prediction. Even though all the specimens were the same shape, the error rate was increased in accordance with the applied stress to the specimen. Among the material constants C and m in the narrow band, the results applied upper values of the band to the simulation has shown quite small error compared with the experiment results.

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Fatigue Crack Growth, Coalescence Behavior and Its Simulation on Multi-Surface Cracks (복수 표면피로균열의 성장합체거동과 시뮬레이션에 관한 연구)

  • 서창민;황남성;박명규
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.3
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    • pp.716-728
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    • 1994
  • In this paper, fatigue tests were carried out to study the behavior of growth and coalescence of multi-surface cracks which were initiated at the semi-circular surface notches, and a simulation program was developed to predict their growth and coalescence behavior. By comparing the experimental result with those of the simulation based on SPC(surface point connection), ASME and BSI(British Standards Institution) conditions, we tried to enhance the reliance and integrity of structures. This shows that the simulation result has utility for fatigue life prediction.

Contact Damage and Fracture of Poreclain/Glass-Infiltrated Alumina Layer Structure for Dental Application (치아 응용을 위한 /유리침윤 알루미나 이중 층상구조의 접촉손상 및 파괴)

  • 정연길;여정구;최성설
    • Journal of the Korean Ceramic Society
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    • v.35 no.12
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    • pp.1257-1265
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    • 1998
  • Hertzian contact tests were used to investigate the evolution of fracturedamage in the coating layer as functions of contact load and coating thickness by studying crack patterns in porcelain on glass-infiltrated alumina bilayer system conceived to simulate the crown structure of a tooth. Cone cracks initiated at the coating top surface without delamination at interface and crack propagation to substrate. Preferentially the cracks made multi-cracks at the coating top surface rather than proceeding to interface. The cracks were highly stabilized with wide ranges between the loads to initiate first cracking and to cause final failure im-plying damage-tolerant capability. Finite element modelling was used to evaluate the stress distribution. Maximum tensile stress were responsible for the cracking at the coating layer and had a profound influence on the crack pattern and fracture damage in the layered structure materials.

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Numerical simulation on capillary absorption of cracked SHCC with integral water repellent treatment

  • Yao Luan;Tetsuya Ishida
    • Computers and Concrete
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    • v.34 no.1
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    • pp.123-135
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    • 2024
  • Strain-hardening cement-based composites (SHCC) under cracked condition exhibits remarkable capillary absorption due to water ingress from multiple cracks. Surface treatment using water repellent agents is an effective way for improving water resistance of SHCC, but the water resistance may remarkably decrease when cracks penetrate impregnation depth. Another way is to add water repellent agents directly into the mixture, offering SHCC integral water repellency even if cracks form later. However, although integral water repellent treatment has been proved feasible by previous studies, there is still lack of simulation work on the treated SHCC for evaluating its durability. This study presents a simulation method for capillary absorption of cracked SHCC with integral treatment based on a multi-scale approach proposed in the authors' previous work. The approach deals with water flows in bulk matrix and multiple cracks using two individual transport equations, respectively, whereas water absorbed from a crack to its adjacent matrix is treated as the mass exchange of the two equations. In this study, the approach is enhanced for the treated SHCC by integrating the influencing of water repellency into the two transport equations as well as the mass exchange term. Using the enhanced approach, capillary absorption of water repellent SHCC under cracked condition is simulated, showing much more reduced water ingress than the untreated concrete, which is consistent with total absorption data from previous tests. This approach is also capable of simulating water spatial distribution with time in treated SHCC reasonably.

Fatigue Life Estimation of Cruciform Welded Joint Considering Interaction, Coalescence and Growth of Multi-crack (다균열 간섭, 합체, 성장이론을 고려한 십자형 필렛용접 이음부의 피로균열진전수명 평가)

  • Han, Jeong-Woo;Han, Seung-Ho;Shin, Byung-Cheon;Rim, Jeon;Jim, Jae-Hoon
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.120-125
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    • 2004
  • Fatigue life of welded joints are governed by the propagation of multiple collinear surface cracks distributed randomly along weld bead. These cracks propagate in mutual interaction and coalescence of them. To estimate the fatigue life, the influences of above two mechanisms on the fatigue life should be taken into account. These two mechanisms appear through the stress intensity factors disturbed mutually. However, it is difficult to calculate the stress intensity factors of multiple surface cracks located in vicinity of weld toe. The stress intensity factors are calculated normally by using the Mk-factors, but such Mk-factors are very rare in literature. In this study, the Mk-factors were obtained from a parametric study on crack length and depth, in which a finite element method is used. A fatigue test for a cruciform welded joint was conducted. The fatigue life of the tested specimen was estimated through present method with the informations obtained from the test, e.g. the number, size and locations of the cracks. The estimated and measured fatigue life showed a good agreement.

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Study on Surface Crack Propagation Behaviour of Mild Steel Weldment in Synthetic Sea Water (인공해수중에서 연강 용접부의 표면구열 성장거동)

  • 이종기;정세희
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.2
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    • pp.492-501
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    • 1990
  • It was known that the fracture incidences of offshore structure were mostly originated from the surface defects. Especially, in the case of the welded structures, since the welded region has some defects and incomplete beads which are apt to behave like the surface cracks, it has been necessary to evaluate the environmental effects on crack growth at HAZ for the design crack growth behaviour at multi-pall HAZ for SWS41 steel under free corrosion and cathodic protection(-0.9V vs Ag/Agcl) conditions. The results are summarized as follows ; (1) Crack growth rate of the as weld in air was faster than that of the parent and PWHT specimens over all .DELTA.K rang. (2) In free corrosion test, surface crack growth rate of the as welded was decreased in comparison with that of the parents. (3) In fatigue test under cathodic protection, cathodic electric potential(-0.9V vs Ag/Agcl) for the SWS41 steel parent was effective, while for the as welded ineffective. (4) There was a tendency that the exponent(m) of the Paris' equation was decreased in order of microhardness magnititude in air and under cathodic protection conditions and vise versa in free corrosion. (5) Fracture surface has dimples and ductile striations in air test, but transgranular cracks and brittle striations under cathodic protection test.

Formation of Diamond/Mo/Ni Multi-Layer on Steel Substrate (강 표면의 다이아몬드/몰리브데늄/니켈 복합층의 생성)

  • Lee, H.J.;J.I. Choe;Park, Y.
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2002.05a
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    • pp.37-37
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    • 2002
  • Diamoncl/Mo/Ni multi-layers on SKH-51 steel substrate was prepared to improve the abrasive wear resistance of a tool and die by a commercial chemical vapor deposition unit and electro-plating. The diamond after 7 hour deposition had cuba-octahedral structure with 2~5$\mu\textrm{m}$ grains. The existence of non-ferrous metals such as chromium, nickel and molybdenum between diamond and SKH-51 substrate results in forming higher quality of diamond layer by retarding carbon diffusion in the diamond layer during deposition, and also improving hardness and wear resistance. Surface cracks on the film was sometimes observed by the difference of by the thermal expansion coefficients between the steel substrate and the deposited layers during cooling.

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A fracture mechanics simulation of the pre-holed concrete Brazilian discs

  • Sarfarazi, Vahab;Haeri, Hadi;Shemirani, Alireza Bagher;Nezamabadi, Maryam Firoozi
    • Structural Engineering and Mechanics
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    • v.66 no.3
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    • pp.343-351
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    • 2018
  • Brazilian disc test is one of the most widely used experiments in the literature of geo-mechanics. In this work, the pre-holed concrete Brazilian disc specimens are numerically modelled by a two-dimensional discrete element approach. The cracks initiations, propagations and coalescences in the numerically simulated Brazilian discs (each containing a single cylindrical hole and or multiple holes) are studied. The pre-holed Brazilian discs are numerically tested under Brazilian test conditions. The single-holed Brazilian discs with different ratios of the diameter of the holes to that of the disc radius are modelled first. The breakage load in the ring type disc specimens containing an internal hole with varying diameters is measured and the crack propagation mechanism around the wall of the ring is investigated. The crack propagation and coalescence mechanisms are also studied for the case of multi-holes' concrete Brazilian discs. The numerical and experimental results show that the breaking mechanism of the pre-holed disc specimens is mainly due to the initiation of the radially induced tensile cracks which are growth from the surface of the central hole. Radially cracks propagated toward the direction of diametrical loading. It has been observed that for the case of disc specimens with multiple holes under diametrical compressive loading, the breaking process of the modelled specimens may occur due to the simultaneous cracks propagation and cracks coalescence phenomena. These results also show that as the hole diameter and the number of the holes increases both the failure stress and the crack initiation stress decreases. The experimental results already exist in the literature are quit agree with the proposed numerical simulation results which validates this simulation procedure.