• Journal of Advanced Marine Engineering and Technology
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• v.33 no.1
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• pp.97-103
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• 2009

The process design of forward Extrusion and Upsetting of Axi-symmetric part has been studied in this paper. During the cold forging product; auto transmission Solenoid Valve part, the defects such as folding and under-fill can be appeared by the improperly controlled metal flow. In this study, to reduce the folding and under-fill the design of experiments has been used to find out the significant design variables in the design of forging process. This paper deals with an Process Planning with which designer can determine operation sequences even after only a little experience in Process Planning of Multi-Former products by multi-stage former working. The approach is based on knowledge-based rules, and a process knowledge-base consisting of design rules is built. Based on the systematic procedure of process sequence design, the forming operation of cold forged auto transmission Solenoid Valve part is analyzed by the commercial Finite Element program, DEFORM/2D.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.18 no.12
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• pp.57-64
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• 2017

Today, due to the environmental regulations regarding air pollution in the EU, the use of EPS (Styrofoam) as the cushioning material in the packaging industry is decreasing. In effect, air cushioning based cushioning materials are rapidly expanding into the market and replacing EPS, due to their excellent buffering ability and environmental friendliness. This is a new selective filling type air filling material manufacturing technology that affords improvements in the amount of raw materials required, its processing and its aesthetic appearance compared to the conventional air filling cushioning materials. In this study, a multi-stage air cell filling valve molding technology is developed based on selective filling technology, which allows packages to be selectively filled in various forms by applying valve forming structure technology. This multi-stage air cell filling valve molding technology is a technique in which a plurality of injection ports are formed by laminating three layers of films, viz. a first injection film, a valve film, and a second injection film having valve ends. In the conventional technology, a separate external air injection path for injecting air into a plurality of connected air bags is needed. However, in the proposed system, an external air injection path is formed inside the air bag, Due to the lack of need for an injection furnace, the raw material and process are reduced and air is injected and then discharged, while the air bag is reduced in length to 63 ~ 66% of its normal value. The outer surface of the outer air injection path is integrated inside by maintaining the original length of the cross section, while the unnecessary folded air is injected into the interior of the air bag, This smart air filling type cushioning material manufacturing technology constitutes a big improvement over the existing technologies.

• Journal of the Korean Society of Industry Convergence
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• v.23 no.2_2
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• pp.289-299
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• 2020

The composition of convergence cross-section of the material is a technique that provides reasonable design and construction of structures. It is frequently used in medium-sized bridges and architectural structures. However, the structural behavioral spare capacity enhancement of the structure by the application of the convergence cross-section is still limited by the expandability due to the limiting state of each material. In order to overcome these limitations, this study reasonably analyzed the construction stages before and after the convergence cross-section constructed and developed a technique for forming multi-point boundary conditions using struts, which are compression members. Based on the existing cases, a reasonable construction step for forming the material composite section of the entire structural system of the structure was derived, and a numerical analysis model for a specific part was constructed to analyze the behavior of the strut application. As a result of this study, the effect of reducing the sectional force of 7.40% in beam-column joint and 6.31% in the center of girder was derived, and the deflection, which is a measure of the serviceability of the structure, improved by 54.41% from the installation and dismantling of strut members at each construction stage.

• Transactions of Materials Processing
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• v.28 no.1
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• pp.15-20
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• 2019

The superplastic forming/diffusion bonding process has been developed to fabricate a core frame structure with joint nodes out of tubes, for the development of a titanium high performance bicycle. The hydroforming process has been applied for bulging of a tube in the superplastic condition before, and during the diffusion bonding process. In this experiment, a commercial Ti-3Al-2.5V tube was selected as raw material for the study. The forming experiment has been performed using a servo-hydraulic press with a capacity of 200 ton. Next, nitrogen gas was used to acquire necessary pressure for the bulging and bonding of the tubes to fabricate the joint nodes. The pertinent processing temperature was $870^{\circ}C$ for the superplastic hydroforming/diffusion bonding (SHF/DB) process, using the Ti-3Al-2.5V tube. The bonding quality and the progress of bulging and diffusion bonding have been observed by the investigation of the joining interfaces at the cross section of the joint structure. The control of the nitrogen pressure throughout the SHF/DB process, was an important factor to avoid any significant defects in the joint structure. The whole progress stage of the diffusion bonding could be observed at a joint interface. A core structure with 5 joint nodes to manufacture a titanium bicycle could be obtained in a SHF/DB process.

• Transactions of Materials Processing
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• v.6 no.4
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• pp.291-299
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• 1997

This paper is concerned with the design of process sequence to form the inner skin of landing gear. The inner skin of landing gear is a part of airplane which is known to be difficult to form its shape. Our study investigates the production method of inner skin and examines the design criteria by three dimensional elastic-plastic finite element method. Based on the results of simulation, design strategy for improving the process sequence is developed using stretch forming process. The final product of inner skin is produced in multi-stage operations with annealing treatment to meet the required capacity of press. The numerical results show that the newly designed process can produce the required part successfully within the design criteria.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 1994.10a
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• pp.141-148
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• 1994

In order to improve the productivity of cold forging at low production cost, an integrated system's approach is necessary in handling the material preparation and the optimum process design, considering the forming machines, tooling, and operation including quality control. As the first step toward this approach, an expert system for multi-stage cold forging process design for fasteners with various head geometries is developed using Prolog language on IBM 486 PC. For effective representation of the complex part geometries, the system uses the multiple element input, and the forward inference scheme in determination of the initial billet size and intermediate forging steps. In order to determine intermediate steps, the basic empirical rules for extrusion, heading, and trimming were applied. The required forming loads and global strain distributions at each forging step were calculated and displayed on the PC monitor. The designed process sequence drawing can be obtained by AutoCAD. The developed system will be useful in reducing trial and error of design engineers in determining the diameter and height of the initial cylindrical billet from the final product geometry and the intermediate necessary sequences.

• The Bulletin of The Korean Astronomical Society
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• v.38 no.2
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• pp.49.1-49.1
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• 2013

We present a new galaxy classification scheme in the Wide-field Infrared Survey Explorer (WISE) [$3.4{\mu}m$]-[$12{\mu}m$] color versus $12{\mu}m$ luminosity diagram. In this diagram, galaxies can be classified into three groups in different evolutionary stages. Late-type galaxies are distributed linearly along "MIR star-forming sequence" identified by Hwang et al. (2012). Some early-type galaxies show another sequence at [3.4]-[12] $(AB){\simeq}-2.0$, and we call this 'MIR blue sequence'. They are quiescent systems with old stellar population older than 10 Gyr. Between the MIR star-forming sequence and the MIR blue sequence, some early- and late-type galaxies are sparsely distributed, and we call these galaxies 'MIR green cloud galaxies'. Interestingly, both MIR blue sequence galaxies and MIR green cloud ones lie on the red sequence in the optical color-magnitude diagram. However, MIR green cloud galaxies have lower stellar masses and younger stellar populations (smaller $D_n4000$) than MIR blue sequence galaxies, suggesting that MIR green cloud galaxies are in the transition stage from MIR star-forming sequence galaxies to MIR blue sequence ones. We present differences in various galaxy properties between the three MIR classes using a multi-wavelength data, combined with the WISE and Sloan Digital Sky Survey Data Release 10, of local (0.03 < z < 0.07) galaxies.

• Smart Structures and Systems
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• v.12 no.3_4
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• pp.345-361
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• 2013

Locating and assessing the severity of damage in large or complex structures is one of the most challenging problems in the field of civil engineering. Considering that the wavelet packet transform (WPT) has the ability to clearly reflect the damage characteristics of structural response signals and the artificial neural network (ANN) is capable of learning in an unsupervised manner and of forming new classes when the structural exhibits change, this paper investigates a multi-stage structural damage diagnosis method by using the WPT and ANN based on "energy-damage" theory, in which, the wavelet packet component energies are first extracted to be damage sensitive feature and then adopted as input into an improved back propagation (BP) neural network model for damage diagnosis in a step by step mode. To validate the efficacy of the presented approach of the damage diagnosis, the benchmark structure of the American Society of Civil Engineers (ASCE) is employed in the case study. The results of damage diagnosis indicate that the method herein is computationally efficient and is able to detect the existence of different damage patterns in the simulated experiment where minor, moderate and severe damages corresponds to involving in the loss of stiffness on braces or the removal bracing in various combinations.

• Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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• 2002.05a
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• pp.86-91
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• 2002

The production part requiring multiple processes such as piecing, blanking and notching, are performed with a high production rates in progressive die. In order to prevent the dejects of process result, the optimum of strip process layout design, die design, die making, and tryout with inspection etc. are needed. According to these factors of die development process, they required theory and practice of metal working process and its phenomena, die structure, machining conditions for die making, die materials, heat treatment of die camponents, know-how and so on. In this study, we designed and analyzed die camponents also simulated the strip process layout of multiple stage drawing by DEFORM. Especially the result of tryout and its analysis become to the feature of this study.

• Journal of Magnetics
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• v.16 no.3
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• pp.234-239
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• 2011

Transcranial magnetic stimulation utilizes the method of controlling applied time and changing pulse by output pulse through power density control for diagnosis purposes. Transcranial magnetic stimulation can also be used in cases where diagnosis and treatment are difficult since output pulse shape can be changed. As intensity, pulse range, and pulse shape of the stimulation pulse must be changed according to lesion, the existing sine wave-shaped stimulation treatment pulse poses limitations in achieving various treatments and diagnosis. This study actualized a new method of transcranial magnetic stimulation that applies a 3 Stage 2 Switch( power semiconductor 2EA) for controlling pulse repetition rate by achieving numerous switching control of stimulation coil. Intensity, pulse range, and pulse shape of output can be freely changed to transform various treatment pulses in order to overcome limitations in stimulation treatment presented by the previous sine wave pulse shape. The method of freely changing pulse range by using 3 Stage 2 Switch discharge method is proposed. Pulse shape, composed of various pulse ranges, was created by grafting PFN (Pulsed Forming Network) through AVR AT80S8535 one-chip microprocessor technology, and application in transcranial magnetic stimulation was achieved to study the output characteristics of stimulation treatment pulse according to delaying time of the trigger signal applied in section switch.