• Title/Summary/Keyword: Multi-Stage

검색결과 2,070건 처리시간 0.03초

등속조인트용 외륜의 다단 냉간 단조공정을 위한 공정개선 및 유한요소 해석 (Process Modification and Numerical Simulation for an Outer Race of a CV Joint using Multi-Stage Cold Forging)

  • 강범수;구태완
    • 소성∙가공
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    • 제23권4호
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    • pp.211-220
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    • 2014
  • The outer race of a constant velocity (CV) joint having six inner ball grooves has traditionally been manufactured by multi-stage warm forging, which includes forward extrusion, upsetting, backward extrusions, necking, ironing and sizing, and machining. In the current study, a multi-stage cold forging process is examined and an assessment for replacing and modifying the conventional multi-stage warm forging is made. The proposed procedure is simplified to the backward extrusion of the conventional process, and the sizing and necking are combined into a single sizing-necking step. Thus, the forging surface of the six ball grooves can be obtained without additional machining. To verify the suitability of the proposed process, a 3-dimensional numerical simulation on each operation was performed. The forging loads were also predicted. In addition, a structural integrity evaluation for the tools was carried out. Based on the results, it is shown that the dimensional requirements of the outer race can be well met.

다양한 종횡비의 직사각바 다단 인발공정에서 치수정도 향상을 위한 프로세스 맵 (Process Map for Improving the Dimensional Accuracy in the Multi-Stage Drawing Process of Rectangular Bar with Various Aspect Ratio)

  • 고필성;김정훈;김병민
    • 소성∙가공
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    • 제27권3호
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    • pp.154-159
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    • 2018
  • In the rectangular bar multi-stage drawing process, the cross-section dimensional accuracy of the rectangular bar varies depending on the aspect ratio and process conditions. It is very important to predict the dimensional error of the cross-section occurring in the multi-stage drawing process according to the aspect ratio of the rectangular bar and the half die angle of each pass. In this study, a process map for improving the dimensional accuracy according to the aspect ratio was derived in the drawing process of a rectangular bar. FE-simulation of the multi-stage shape drawing process was carried out with four types of rectangular bar. The results of the FE-simulation were trained to the nonlinear relationship between the shape parameters using an Artificial Neural Network (ANN), and the process maps were derived from them. The optimum half die angles were determined from the process maps on the dimensional accuracy. The validity of the suggested process map for aspect ratios 1.25~2:1 were verified through FE-simulation and experimentation.

Impulse-Vacuum System을 이용한 홍삼엑스의 추출 (Extraction of Red Ginseng Extract by Impulse Vacuun System)

  • 김천석;곽이성;신창식
    • 한국식품저장유통학회지
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    • 제6권3호
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    • pp.324-327
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    • 1999
  • 추출 시간을 5시간으로, 추출 온도를 33-5$0^{\circ}C$로 설정한 진공역적방식 조건과 8$0^{\circ}C$의 고온의 다중단 추출방식 간의 조사포닌 함량비교 결과, 고온의 다중단 추출방법으로 제조한 흥삼엑스의 조사포닌 함량이 8.1-8.2%인데 비하여, 저온 및 단시간 추출인 진공역적 추출방법은 조사포닌 함량이 5.4-5.9%로 조사포닌 함량은 낮은 반면에 사포닌 Rg$_1$ 및 Re의 분해가 거의 없는 것으로 나타났다. 또한 진공역적 추출방법이 다중단 추출방식보다 수율에서도 15-20% 높은 경향을 나타내었다. 진공역적추출 엑스의 색상은 기존 다중단 추출 방식으로 추출된 엑스와 유사하였고, 유동성은 보다 향상된 것으로 나타났다.

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Pilot Scal Multi-stage CSTR에서 전분질 원료의 연속 에탄올발효 (Continuous Ethanol Fermentation Using Starchy Raw Material in Pilot Scale Multi-stage CSTR)

  • 남기두;이인기;조훈호;최명호;김운식
    • 한국미생물·생명공학회지
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    • 제20권3호
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    • pp.324-328
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    • 1992
  • 보다 경제적인 공정개발을 위하여 pilot scale의 다단 연속발효공정(multi-stage CSTR)에서 전분질 원료의 에탄올 발효를 연구하였다. 에탄올 발효를 쌀보리는 30일, cassava는 60이 동안 성공적인 운전을 할 수 있었으며, 원료는 저온 증자를 위하여 20-mesh sieve를 통과한 가루를 사용하였다. 최적화된 운전조건하에서 cassava의 overall productivity는 에탄올 농도 9.51(v/v)에서 $1.27g/{\ell}{\cdot}h$로써 종래 산업적 규모의 회분식 공정에서 얻는 것보다 약 2배 증가되었다.

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상용 CFD코드를 이용한 입형 다단 원심펌프 성능해석 (Performance Analysis of the Vertical Multi-stage Centrifugal Pump using Commercial CFD Code)

  • 모장오;강신정;송근택;남청도;이영호
    • 한국전산유체공학회:학술대회논문집
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    • 한국전산유체공학회 2002년도 추계 학술대회논문집
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    • pp.150-155
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    • 2002
  • A commercial CFD code is applied to analyze the 3-D viscous flow field within vertical multi-stage centrifugal pump including impeller with 6 blades and guide vane with 11 blades and is performed by changing flow rate from 10 to $26m^3/h$ at the constant 3500rpm. The purpose of this 3-D numerical simulation is not only to confirm how much the effect of three kinds of blade inlet breadth (11mm, 11.5mm, 12mm) of impeller has influence on the performance of vertical multi-stage pump but also to make clear the cause about performance difference at the exit side of impeller and guide vane. The vertical multi-stage pump consisit of the impeller, guide, vane and cylinder. The grid of numerical analysis used to the vertical multi-stage pump is 18,000, 45,000, and 100000 cells in case of the impeller, guide vane, cylinder and total grid is 730,000 cells. The characteristics such as total pressure coefficient, total head, shaft horse power, power efficiency at the exit side of impeller and guide vane, discharge coefficient are represented according to flow rage changing.

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Multi-Stage Turbo Equalization for MIMO Systems with Hybrid ARQ

  • Park, Sangjoon;Choi, Sooyong
    • Journal of Communications and Networks
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    • 제18권3호
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    • pp.333-339
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    • 2016
  • A multi-stage turbo equalization scheme based on the bit-level combining (BLC) is proposed for multiple-input multiple-output (MIMO) systems with hybrid automatic repeat request (HARQ). In the proposed multi-stage turbo equalization scheme, the minimum mean-square-error equalizer at each iteration calculates the extrinsic log-likelihood ratios for the transmitted bits in a subpacket and the subpackets are sequentially replaced at each iteration according to the HARQ rounds of received subpackets. Therefore, a number of iterations are executed for different subpackets received at several HARQ rounds, and the transmitted bits received at the previous HARQ rounds as well as the current HARQ round can be estimated from the combined information up to the current HARQ round. In addition, the proposed multi-stage turbo equalization scheme has the same computational complexity as the conventional bit-level combining based turbo equalization scheme. Simulation results show that the proposed multi-stage turbo equalization scheme outperforms the conventional BLC based turbo equalization scheme for MIMO systems with HARQ.

유한요소해석을 이용한 인발 공정 시 Cu-0.2wt%Mg 합금의 변형률 분포에 미치는 마찰계수 영향의 이해 (Understanding the Effect of Friction Coefficient on Strain Distribution in Cu-0.2wt%Mg Alloy during Wire Drawing using Finite Element Analysis)

  • 유태현;백승원;김정호;최시훈
    • 소성∙가공
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    • 제32권1호
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    • pp.35-40
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    • 2023
  • In the case of a wire with a very fine diameter during the multi-stage drawing process, the heterogeneity of the deformation in the radial direction tends to develop strongly as the amount of deformation is accumulated. It is known that the heterogeneity of deformation in the radial direction of the wire is closely related to the process parameters during the multi-stage drawing process. In this study, finite element analysis (FEA) was used to theoretically examine the effect of friction between the surface of the wire and the drawing die during the multi-stage drawing process of Cu-0.2wt%Mg alloy on the deformation heterogeneity developed in the radial direction of the wire. The distribution of effective strain, radial strain, circumferential strain, and shear strain developed in the radial direction of the wire during the multi-stage drawing process was analyzed while changing the friction coefficient, and the results were analyzed and compared for each path and position. The FEA results revealed that the shear strain developed in the radial direction of the wire during the multi-stage drawing process of Cu-0.2wt%Mg alloy showed the most non-uniform distribution and was also severely affected by the friction coefficient.

Study on multi-stage magnetic separation device for paramagnetic materials operated in low magnetic fields

  • F. Mishima;Aoi Nagahama;N. Nomura;S. Nishijima
    • 한국초전도ㆍ저온공학회논문지
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    • 제25권3호
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    • pp.13-17
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    • 2023
  • Magnetic separation technology for small paramagnetic particles has been desired for the volume reduction of contaminated soil from the Fukushima nuclear power plant accident and for the separation of scale and crud from nuclear power plants. However, the magnetic separation for paramagnetic particles requires a superconducting high gradient magnetic separation system applied, hence expanding the bore diameter of the magnets is necessary for mass processing and the initial and running costs would be enormous. The use of high magnetic fields makes safe onsite operation difficult, and there is an industrial need to increase the magnetic separation efficiency for paramagnetic particles in as low a magnetic field as possible. Therefore, we have been developing a magnetic separation system combined with a selection tube, which can separate small paramagnetic particles in a low magnetic field. In the previous technique we developed, a certain range of particle size was classified, and the classified particles were captured by magnetic separation. In this new approach, the fluid control method has been improved in order to the selectively classify particles of various diameters by using a multi-stage selection tube. The soil classification using a multi-stage selection tube was studied by calculation and experiment, and good results were obtained. In this paper, we report the effectiveness of the multi-stage selection tube was examined.

축대칭 다단계 디프드로잉 공정의 유한요소해석 (Finite Element Analysis of Axisymmetric Multi-Stage Deep Drawing Processes)

  • 윤정환;유동진;양동열;김석관
    • 소성∙가공
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    • 제3권4호
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    • pp.468-481
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    • 1994
  • Mathematical description of arbitrarily-shaped tool surface are introduced by parametric patch approaches along with the related contact search algorithm. In order to maintain the advantages of membrane elements and to incoporate the bending effect, a BEAM(Bending Energy Augmented Membrane) element is proposed. Computation are carried out for some complex axisymmetric multi-stage deep drawing to verify the validity and the effectiveness of the proposed method.

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다단계 기계가공공정의 최적검사계획에 관한 연구 (A Study on optimal Inspection plans in Multi-Stage Machining process)

  • 조재립;황의철
    • 산업경영시스템학회지
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    • 제10권15호
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    • pp.33-38
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    • 1987
  • In establishing Multi-Stage Machining process inspection procedures, however, where costs of inspection md defective products are often directly measurable, a better method for formulating inspection plans is available. If one of the primary interest of a manufacturing concern is to maximize profits, then optimal inspection plans ought to be selected so as to minimize costs. This paper is aimed to find a methodology of optimal inspection planning in Multi-stage Machining process and to develope a proper algorithm.

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