• Title/Summary/Keyword: Muffle furnace

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A Numerical Analysis of Heat Transfer in Bright Annealing Furnace of Stainless Steel Strip (Strainless steel strip 광휘어닐링로 내의 열전달 해석)

  • Ryou, H.S.;Jeong, Y.T.;Jang, B.L.
    • Journal of the Korean Society for Heat Treatment
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    • v.22 no.4
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    • pp.228-233
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    • 2009
  • In order to predict the temperature distribution of stainless steel strip in Bright Annealing (BA) furnace, we performed the analysis of heat transfer and fluid flow using STAR-CCM+. The analysis model included unsteady fluid flow, heat transfer with radiation and moving grid. Two kinds of radiative properties, emissivity and reflectivity, were applied to the stainless steel strip, one is constant and the other is variable with time. As we call, the BA furnaces of stainless steel strip have two different types, muffle and no-muffle. The using of muffle type has been faced with some problems such as rising in material price and shortening of life cycle, etc. So the development of no-muffle type BA furnace is very important in order to save energy cost, lower environmental load and increase the productivity. The designed (or expected) temperature of stainless steel strip coming out of BA furnace was about $1065^{\circ}C$ while the environment temperature maintains around $1100^{\circ}C$. The result of our calculation was very close (or similar) to design temperature, and the application of radiative properties variable with time produced more accurate result than applying constant ones.

RADIATIVE HEAT TRANSFER ANALYSIS OF GLASS FIBER DRAWING IN OPTICAL FIBER MANUFACTURING (광섬유 생산용 유리섬유 인출공정에 대한 복사 열전달 해석)

  • Kim, K.;Kim, D.;Kwak, H.S.
    • Journal of computational fluids engineering
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    • v.16 no.1
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    • pp.22-29
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    • 2011
  • In this study, the glass fiber drawing from a silica preform in the furnace for the optical fiber manufacturing process is numerically simulated by considering the radiative heating of cylindrically shaped preform. The one-dimensional governing equations of the mass, momentum, and energy conservation for the heated and softened preform are solved as a set of the boundary value problems along with the radiative transfer approximation between the muffle tube and the deformed preform shape, while the furnace heating is modeled by prescribing the temperature distribution of muffle tube. The temperature-dependent viscosity of silica plays an important role in formation of preform neck-down profile when the glass fiber is drawn at high speed. The calculated neck-down profile of preform and the draw tension are found to be reasonable and comparable to the actual results observed in the optical fiber industry. This paper also presents the effects of key operating parameters such as the muffle tube temperature distribution and the fiber drawing speed on the preform neck-down profile and the draw tension. Draw tension varies drastically even with the small change of furnace heating conditions such as maximum heating temperature and heating width, and the fine adjustment of furnace heating is required in order to maintain the appropriate draw tension of 100~200 g.

A PRACTICAL METHOD FOR THE DISPOSAL OF RADIOACTIVE ORGANIC WASTE

  • Kim, Kil-Jeong;Shon, Jong-Sik;Ryu, Woo-Seog
    • Nuclear Engineering and Technology
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    • v.39 no.6
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    • pp.731-736
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    • 2007
  • Radioactive organic wastes containing acetone, alcohol, and particularly tributyl phosphate (TBP)/dodecane contaminated with uranium are extracted from the PUREX process and the decontamination of related equipment. An evaporation method that utilizes existing DU oxidation apparatuses and ventilation systems and a typical muffle furnace installed with an aspirating system are adopted. A separation method using phosphoric acid especially for the TBP/dodecane waste is also studied and evaluated. The results show that a simple evaporation process is utilizable for wastes containing acetone or alcohol with a lower boiling point. A modified muffle furnace is more appropriate to dispose directly of organic wastes having a higher boiling point, such as TBP/dodecane, without generating a condensed waste solution. It is recommended that, when the uranium concentration of TBP/dodecane waste is much higher than stipulated levels, separation technology should be applied to remove uranium from the mixture. Each type of solvent after separation can then be considered disposable below the regulatory limit in the modified furnace discussed in this study.

HEAT-TREATMENT OF LARGE-SCALE GLASS BACKPLANES IN A MUFFLE FURNACE (머플 가열로에서의 대면적 유리기판의 가열공정에 대한 열적 연구)

  • Kim, D.H.;Son, G.;Hur, N.;Kim, B.K.;Kim, H.J.;Park, S.H.
    • Journal of computational fluids engineering
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    • v.17 no.4
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    • pp.16-23
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    • 2012
  • Current display manufacturing processes apply thermal treatment of glass backplanes widely for hydrogen degassing, crystallization of thin-films, tempering, forming, and precompaction. Estimation of the characteristics of transient heating stages and thermal non-uniformities on a single glass substrate or in a stack of glasses are extremely helpful to understand non-homogeneity of mechanical and electronic features of nano/micro structures of end products. Based on simple heat transfer models and using an electric muffle furnace, temperature variations in a glass stack were predicted and measured for glass backplanes of $1.5{\times}1.85m^2$ in size and 0.7 mm in thickness. Except for the period of putting glass backplanes into the furnace, thermal radiation was the major heating mechanism for the treatment and theoretical predictions agreed well to the experimental temperatures on the backplanes. Using the theoretical model, thermal fields for a glass stack of glass-size, $2.2{\times}2.5m^2$, and of the number of sheets, 1 to 12, were calculated for practical design and manufacturing of the muffle furnace for large-scale displays, e.g. up to $8^{th}$ generation.

Electric Furnace Sysetem development of Batch Type Back Light Glass Unit (Batch Type Back Light Glass Unit 소성 봉착 시스템 개발)

  • Kim, Soo-Yong;Lee, Oh-Keol;Kim, Sang-Hyo
    • Proceedings of the KIEE Conference
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    • 2001.07c
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    • pp.1798-1800
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    • 2001
  • As a batch Type device, this machine is contrive to seal glass plates for plasma BLU (Back Light Unit) by indirect heating from electric heaters. In order to maintain the heating / cooling Chambers clean, this machine uses a muffle formation. The components of the machine are listed bellow.

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Electric furnace development for back lights (백라이트를 위한 전기로 개발에 관한 연구)

  • Kim, Soo-Yong;Lee, Oh-Keol;Kim, Sang-Hyo
    • Proceedings of the KIPE Conference
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    • 2001.07a
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    • pp.94-96
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    • 2001
  • As a batch Type device, this machine is contrive to seal glass plates for plasma BLU (Back Light Unit) by indirect heating from electric heaters. In order to maintain the heating / cooling Chambers clean, this machine uses a muffle formation. The components of the machine are listed bellow.

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COMPUTATIONAL STUDY OF GLASS FIBER DRAWING PROCESS IN A DRAW FURNACE OF OPTICAL FIBER MASS MANUFACTURING SYSTEM (광섬유 대량생산용 인출퍼니스 내 유리섬유 인출공정의 전산해석)

  • Kim, K.;Kwak, H.S.;Kim, D.
    • Journal of computational fluids engineering
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    • v.18 no.4
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    • pp.69-73
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    • 2013
  • Mass manufacturing of optical fiber includes the process of very thin glass fiber drawing by heating and softening the high purity silica preform and applying the draw tension on the softened tip of preform neck-down profile in a draw furnace. In this computational study, this process is numerically modeled with simplified geometry of the draw furnace which is comprised of essential parts such as concentric graphite heater, muffle tube, and insulation surrounding the heater. The iterative computational scheme is employed between one-dimensional model of neck-down profile prediction and two-dimensional axisymmetric thermo-fluid CFD computation of radiative heating and working gas convection. The computational results show the experimentally observed neck-down profile in heated section of preform, while yielding the reasonable values of draw tension and heater wattage. Also, this study analyzes and discusses the effects of heating conditions such as heater length and temperature on several important aspects of glass fiber drawing process.

Measurement Method for Constituent Contents of Carbon Fiber/Epoxy Composites Using Thermogravimetric Analyzer (열중량분석기를 적용한 탄소섬유/에폭시 복합재의 구성재 함유율 측정 기법)

  • Jang, Jeong Keun;Cha, Jae Ho;Lee, Bo Mi;Yoon, Sung Ho
    • Composites Research
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    • v.33 no.6
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    • pp.341-345
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    • 2020
  • We propose a measurement method for evaluating constituent contents of carbon fiber/epoxy composites through a thermogravimetric analyzer (TGA). The sample used in the test was taken from a strand specimen made of carbon fiber/epoxy tow prepreg, and the change in weight of the sample over time was measured in real time. Using a field emission scanning electron microscope (FE-SEM), we examine the thermal damage condition of the carbon fiber depending on whether resin was removed or not. We find that it was possible to test even a small amount of sample when using TGA vis-à-vis using a conventional muffle furnace. In addition, TGA enables the temperature and exposure time to be controlled, allowing the constituent contents of composite materials to be efficiently and quantitatively evaluated.

Characterization of fine lightweight aggregates sintered at floating state using by vertical furnace (수직로에서 부유 소성된 경량 세골재의 특성)

  • Kang, Seung-Gu
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.18 no.6
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    • pp.258-263
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    • 2008
  • The fine aggregates of below 2 mm size was fabricated using by the vertical furnace in which the aggregates could be sintered at floating state and its physical properties were analyzed. The liquid formed at the surface of specimens sintered at $1200{\sim}l300^{\circ}C$ induced a gas in core to expand so the denser shell and porous core could be produced. The C series specimen fabricated by crushing an extruded body had an irregular shape and sharp edges but those became spheroidized by bloating due to gas expansion inside. The fine aggregates fabricated in this study was as light as floating in the water and had an apparent density of $0.68{\sim}1.08$. The absorption rate was proportioned to a porosity showing that the pores in core was not closed completely. The properties of fine aggregates fabricated in vertical furnace were similar with those of in an electric muffle furnace but the sticking-together phenomenon by surface fusion was not occurred in the vertical furnace. The aggregates fabricated in this study had a little lower impact resistance than that of natural aggregate but satisfied the unit volume weight standard specified in KS.

Acid Blue 92 (Leather Dye) Removal from Wastewater by Adsorption using Biomass Ash and Activated Carbon

  • Purai, Abhiti;Rattan, V.K.
    • Carbon letters
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    • v.11 no.1
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    • pp.1-8
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    • 2010
  • The adsorption of Acid Blue 92 onto three low cost and ecofriendly biosorbents viz., cow dung ash, mango stone ash and parthenium leaves ash and commercial activated carbon have discussed in this work. The ash of all the mentioned bio-wastes was prepared in the muffle furnace at $500^{\circ}C$ and all the adsorbents were stored in an air thermostat. Experiments at total dye concentrations of 10~100 mg/L were carried out with a synthetic effluent prepared in the laboratory. The parameters such as pH and dye concentration were varied. Equilibrium adsorption data followed both Langmuir and Freundlich isotherms. The results indicate that cow dung ash, mango stone ash and parthenium leaves ash could be employed as low-cost alternatives to commercial activated carbon in wastewater treatment for the removal of dye.