• Title/Summary/Keyword: Motor Shaft

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Thermal Characteristics of the High Frequency Motor Spindle according to the Bearing Preloads and Cooling Conditions (예압과 냉각조건에 따른 고주파 모터 내장형 주축계의 열특성)

  • Choi D. B.;Kim S. T.;Jung S. H.;Kim J. H.;Kim Y. K.
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2005.05a
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    • pp.138-143
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    • 2005
  • The important problem in the high speed spindles is to reduce and minimize the thermal effect by the motor and ball bearings. Thermal characteristics according to the bearing preload and hollow shaft cooling are studied for the spindle with the oil mist lubrication and high frequency motor. Temperature distribution and thermal deformation according to the spindle speed, preload and flow rate are measured by thermocouple and gap sensor. Temperature distribution and thermal deformation are analyzed by using the finite element method. The results of analysis are compared with the measured data. This paper show that the suitable preload and hollow shaft cooling are very effective to minimize the thermal effect by the motor and ball bearings. This study indicates that temperature distribution and thermal deformation of the high speed spindle system can be estimated reasonably by using the three dimensional model through the finite element method and supports thermal optimization and more effective cooling method.

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Mechatronic Control Model of the Wind Turbine with Transmission to Split Power

  • Zhang Tong;Li Wenyong;Du Yu
    • International Journal of Control, Automation, and Systems
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    • v.3 no.4
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    • pp.533-541
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    • 2005
  • In this paper, a wind turbine with power splitting transmission, which is realized through a novel three-shaft planetary, is presented. The input shaft of the transmission is driven by the rotor of the wind turbine, the output shaft is connected to the grid via the main generator (asynchronous generator), and the third shaft is driven by a control motor with variable speed. The dynamic models of the sub systems of this wind turbine, e.g. the rotor aerodynamics, the drive train dynamics and the power generation unit dynamics, were given and linearized at an operating point. These sub models were integrated in a multidisciplinary dynamic model, which is suitable for control syntheses to optimize the utilization of wind energy and to reduce the excessive dynamic loads. The important dynamic behaviours were investigated and a wind turbine with a soft main shaft was recommend.

A Vision System for the Inspection of Shaft Worm (비전 시스템을 이용한 샤프트 웜 외관검사기 개발)

  • Bark, Jun-Sung;Kim, Tae-Ken;Kim, Han-Su;Yang, Woo-Suck
    • Proceedings of the KIEE Conference
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    • 2004.11c
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    • pp.184-186
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    • 2004
  • This paper is about vision system that exhibits automatic examination of the conditions of shaft's worm. The system is composed of three part : image acquisition, vision algorithm, and user interface. The image acquisition part is composed of motor control, illumination and optics. The vision algorithm examines the parts by labeling algorithm using shaft image. User interface is divided into two parts, user interface for feature registering with control value settings and user interface for examination operation. The automatic inspection system of this research is a tool for final examination of shaft worm. This tool can be practically used in production lines with simple adjustments.

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Constant Speed Control of Shaft Generating System Driven by Hydrostatic Transmission for Ship Use (유압구동식 선박용 축발전장치의 정속제어)

  • 정용길;이일영;양주호
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.8
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    • pp.2023-2032
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    • 1993
  • This study suggests a new type shaft generating system driven by hydrostatic transmission suitable for small size vessels. Since the shaft generating system is affected ceaselessly by disturbances such as speed variation in pump driving speed and variation in external load, a robust servo control must be implemented to obtain stable electric power with constant frequency. Thus, in this study, a digital robust servo control algorithm is applied to the controller design. By the experiment and the numerical computation, the frequency variation characteristics of the generating system under various disturbances are investigated. Conclusively, it is said that the shaft generating system proposed in this study shows excellent control performances.

RESEARCH ON THE IMPROVEMENT OF FORGEABILITY OF SNCM STEEL

  • Park I.W.;Jung D.J.;Je J.S.;Joun M.S.;Kang S.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.10b
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    • pp.80-85
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    • 2003
  • This research represents enhancement of forgeability of SNCM522H steel. Output Shaft (OP Shaft) has been used as a subject for the study. OP Shaft is used as component of power train for automobiles. To develop I pass cold forging process instead of existing 2 pass process for OP Shaft, studies in terms of process design and heat treatment were performed. To verify the new process, CAE simulations were performed. And hardness test, microstructural analysis and tensile tests after heat treatment were carried out to evaluate the validity of proposed heat treatment cycle. The 2 pass forging process could be reduced as 1 pass process through improvement of process and heat treatment cycle.

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A Study on The CAE Process of Balance Shaft Module Development (밸런스 샤프트 개발을 위한 CAE 프로세스에 관한 연구)

  • Lee, Dong-Won;Kim, Chan-Jung;Kwon, Sung-Jin;Kim, Wan-Soo;Bae, Chul-Yong;Lee, Bong-Hyun
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2008.04a
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    • pp.540-545
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    • 2008
  • The design on balance shaft module is performed based on the target specification of engine module as well as the its own dynamic nature under a high speed rotation. However, the specific information for engine module is not always available for non-motor companies even though a reliable analytical result should be attached in the conceptual design process or more detail works. In this paper, the analysis on balance shaft module, both each parts or module itself, is suggested to estimate the performance on the target component with respect to durability and NVH without any consideration of a engine module. This methodology could modify the nominal balance shaft model before the production of prototype such that cost reduction as well as time saving can be expected during design process of balance shaft module.

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A Vision System for the Inspection of Shaft Worm (비전 시스템을 이용한 샤프트 웜 외관검사기 개발)

  • Ko, Eun-Ji;Park, Jun-Sung;Kim, Hyoung-Gi;Yang, Woo-Suck
    • Proceedings of the IEEK Conference
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    • 2006.06a
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    • pp.903-904
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    • 2006
  • This paper is about a vision system that exhibits automatic examination of the conditions of shaft's worm. The system is composed of three part : image acquisition, vision algorithm, and user interface. The image acquisition part is composed of motor control, illumination and optics. The vision algorithm examines the parts using shaft image. User interface is divided into two parts, user interface for feature registering with control value settings and user interface for examination operation. The automatic inspection system introduced in this paper can be used as a tool for final examination of shaft worm.

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A Study on Power loading Experiment & Performance Analysis for Dynamic Transient Effect of a Turbo-shaft Engine with Free Power Turbine (분리 축 가스 터빈 엔진의 동역학적 천이 효과를 고려한 성능 해석 및 부하 인가 시험에 관한 연구)

  • Kim Gyoung-du;Yang Soo-seok
    • Journal of the Korean Society of Propulsion Engineers
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    • v.8 no.3
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    • pp.17-26
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    • 2004
  • In this paper, power transmission systems converts the shaft power of a Turbo-shaft Engine with Free Power Turbine into the generator power and be composed of a method being supplied in the thrust motor driving a propellers. Being used this, Gas turbine engine works to flat rating about 110 kw (147 shp) that the thrust motor be extremely supplied from the engine of 317shp. In this test equipment, the engine is installed with the flywheel being able to the damping function when happen to the varying load between gas turbine engine output-shaft and generator. Then if the flywheel of inertial moment be not considered, the generator and motor not get the required power from the engine for raising the load. Also it is certified that the engine works the abnormal operation. Hence the flywheel of inertial moment is determined the required range to do the performance analysis with the dynamic transient from the given and tested engine data. This system is able to get the required power after a mounting test with the redesigned flywheel.

A Study on the Torque Characteristics Depending on the Elastic Body Materials of a Hexadecagon Shaped Ultrasonic Motor (탄성체 재질 변화에 따른 16각형 초음파모터의 토크 특성 연구)

  • Cheon, Seong-Kyu;Jeong, Seong-Su;Lee, Byung-Ha;Ha, Yong-Woo;Kim, Myong-Ho;Park, Tae-Gone
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.27 no.5
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    • pp.286-291
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    • 2014
  • In this study, novel ultrasonic rotary motor of hexadecagon shape stator was proposed. Stator of the hexadecagon ultrasonic motor was composed of an elastic ring and ceramics. The elastic ring had sixteen sides and sixteen angular points. Eight ceramics were attached on the outer surface of the eight sides of the ring. When rotor of cylindrical shaft was inserted inside of the ring stator, central lines of the sixteen sides of the stator hold the shaft by the slight pressures(frictions). This slight pressure was a preload of the motor and it could be controlled by radius and thickness of the ring. When two sinusoidal voltages which have 90 degree phase difference were applied to each four ceramics, elliptical displacements of inner surface of the ring were obtained. These elliptical displacements of the inner surface rotated the shaft rotor through the frictions. The proposed hexadecagon ultrasonic motor was designed and analyzed by using the finite element method (FEM), depending on materials of the elastic ring. Based on the FEM results, one model of motor which showed maximum displacement at contact points was chosen and fabricated. And characteristics of the motor were compared with simulated results. When the motor was fabricated with these results, EL20ET0.5CT0.5CW2 model showed 115[rpm] speed about input voltage of 60[Vrms] at 65.6[kHz]. And the maximum torque of 6[gfcm] was obtained. From these results, the hexadecagon shaped ultrasonic motor can be used to actuator for optical device which needs detailed position control. Also it can be used to medical and portable device by reducing size and weight.

A Study on Design Improvement and Strength Evaluation of Shafting System for Washing Machine (드럼세탁기 축계의 설계개선 및 강도평가에 관한 연구)

  • Kim Eui-Soo;Kim Sang-Uk;Kim Byung-Min
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.8 s.185
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    • pp.154-162
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    • 2006
  • By laying its drum horizontally, front-loaded washing machine mostly used in Europe that uses the head of the water to launder was appropriate for washing only small amount of laundry. However, the demands of customers are requiring front-loaded washing machine to handle big capacity laundry as well, and have faster rotation speed to increase drying ability. To meet such demands, more stress from bending and twisting are complexly loaded onto the shaft supporting the horizontal drum, causing problems in fracture strength and fatigue life. Shafting system is mainly divided into flange and shaft. Flange is located between the drum and shaft, transferring power from the shaft to drum, and acting as a supporter of the back of the drum. Shaft is connected from the flange to insert production, transferring power from the motor to drum, and mainly acting as stiffness against the horizontal weight of the shafting system. In this paper, strength analysis and experiment were executed on both the shaft and flange of front-loaded washing machine to suggest the design improvement of shafting system for big capacity, high-rotation drying. Also, verification of this evaluation was executed on fracture strength and fatigue life for studied shaft system.