• Title/Summary/Keyword: Mono-Crystal Diamond(MCD)

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A Study on the Precision Cutting Characteristics by the Diamond Tool on the Cutting Distance (다이아몬드 공구의 절삭거리에 따른 정밀가공 특성 연구)

  • Yu, Ki-Hyun;Cheong, Chin-Yong
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.5
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    • pp.127-133
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    • 1998
  • This research intends to gain the sight for the qualitative characteristics of precision cutting by using the CNC lathe with a mono-crystal diamond(MCD) and a poly-crystal diamond(PCD) tool on the cutting distance. In case of an MCD tool, as the cutting distance increases, the surface roughness becomes worse and the standard deviation of surface roughness is small. In case of a PCD tool, as the cutting distance increases, the surface roughness becomes stable with a large standard deviation. The cutting force ratio(Ft/Fn) decreases as the nose radius increases and the decreasing ratio becomes larger for small nose radius.

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A Study on the Precision Cutting Characteristics for Different Cutting Edge Radii in Ductile Material (절인반경차이에 따른 연질재료의 정밀가공 특성 연구)

  • 권용기
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.1
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    • pp.75-80
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    • 2000
  • This paper deals with the precision cutting characteristics of mono-crystal diamonds poly-crystal diamonds and tungsten carbide tool on ductile material. The cutting tests were carried out under various uncut chip areas and 20${\mu}{\textrm}{m}$ depth of engagement. The machinability in precision machining was discussed from the viewpoints of the normal cutting forces and the surface roughness of the workpiece. As the feed rate decreases the normal force difference for cutting edge radii appears to large. In various cutting edge radii the surface roughness difference when cut the copper which is ductile material than the aluminium alloy is large. As the same cutting condition the hardness value on cut surface with the diamond tool appears to be smaller than that of the tungsten carbide tool.

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A Study on the Precision Cutting Characteristics of Al-alloy by the Diamond Tool with the Straight Cutting Edge (직선날 다이아몬드 공구에 의한 Al합금의 정밀가공 특성 연구)

  • Yu, K.H.;Cheong, C.Y.;Seo, N.S.
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.2
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    • pp.113-119
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    • 1997
  • This research intents to gain the sight for the qualitative characteristics of precision cutting by using the CNC lathe with a mono-crystal diamond(MCD) tool having a straight cutting edge. As an absolute value of tool setting angle becomes smaller, the surface roughness has improved. We knew that according to each of the machine tools and cutting edge radius, there exist a proper mininum feed and depth of engagement for improving the surface roughness. This results suggest that the proper values of feed and depth of engagement are about 11-15 .mu. m/rev, 10 .mu. m, respectively.

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