• Title/Summary/Keyword: Monitoring machinery

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Monitoring Inductance Change to Quantitatively Analyze Magnetic Wear Debris in Lubricating Oil (인덕턴스 측정에 의한 윤활유 내 자성입자 정량적 평가)

  • Koo, HeeJo;Ahn, Hyo-Sok
    • Tribology and Lubricants
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    • v.32 no.6
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    • pp.189-194
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    • 2016
  • Wear debris in lubricating oil can be indicative of potential damage to mechanical parts in rotating and reciprocating machinery. Therefore, on-line or in-line monitoring of lubricating components in machinery is of great importance. This work presents a device based on inductive measurement of lubricating oil to detect magnetic wear particles in a tested volume. The circuit in the device consists of Maxwell Bridge and LVDT to measure inductance differences between pure and contaminated oil. The device detects the passage of ferrous particles by monitoring inductance change in a coil. The sensing principle is initially demonstrated at the microscale using a solenoid. The device is then tested using iron particles ranging from $50{\mu}m$ to $100{\mu}m$, which are often found in severely worn mechanical components. The test results show that the device is capable of detecting and distinguishing ferrous particles in lubricating oil. The design concept demonstrated here can be extended to an in-line monitoring device for real-time monitoring of ferrous debris particles. A simulation using the CST code is performed to better understand the inductive response in the presence of magnetic bodies in the oil. The CST simulation further verifies the effectiveness of inductance measurement for monitoring magnetic particles within a tube.

Fault Detection of Rolling Element Bearing for Low Speed Machine Using Wiener Filter and Shock Pulse Counting (위너 필터와 충격 펄스 카운팅을 이용한 저속 기계용 구름 베어링의 결함 검출)

  • Park, Sung-Taek;Weon, Jong-Il;Park, Sung Bum;Woo, Heung-Sik
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.22 no.12
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    • pp.1227-1236
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    • 2012
  • The low speed machinery faults are usually caused by the bearing failure of the rolling elements. As the life time of the bearing is limited, the condition monitoring of bearing is very important to maintain the continuous operation without failures. A few monitoring techniques using time domain, frequency domain and fuzzy neural network vibration analysis are introduced to detect and diagnose the faults of the low speed machinery. This paper presents a method of fault detection for the rolling element bearing in the low speed machinery using the Wiener filtering and shock pulse counting techniques. Wiener filter is used for noise cancellation and it clearly makes the shock pulse emerge from the time signal with the high level of noise. The shock pulse counting is used to determine the various faults obviously from the shock signal with transient pulses not related with the bearing fault. Machine fault simulator is used for the experimental measurement in order to verify this technique is the powerful tool for the low speed machine compared with the frequency analysis. The test results show that the method proposed is very effective parameter even for the signal with high contaminated noise, speed variation and very low energy. The presented method shows the optimal tool for the condition monitoring purpose to detect the various bearing fault with high accuracy.

Plant Growth Monitoring Using Thermography -Analysis of nutrient stress- (열영상을 이용한 작물 생장 감시 -영양분 스트레스 분석-)

  • 류관희;김기영;채희연
    • Journal of Biosystems Engineering
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    • v.25 no.4
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    • pp.293-300
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    • 2000
  • Automated greenhouse production system often require crop growth monitoring involving accurate quantification of plant physiological properties. Conventional methods are usually burdensome, inaccurate, and harmful to crops. A thermal image analysis system can accomplish rapid and accurate measurements of physiological-property changes of stressed crops. In this research a thermal imaging system was used to measure the leaf-temperature changes of several crops according to nutrient stresses. Thermal images were obtained from lettuce, cucumber, and pepper plants. Plants were placed in growth chamber to provide relatively constant growth environment. Results showed that there were significant differences in the temperature of stressed plants and non-stressed plants. In a case of the both N deficiency and excess, the leaf temperatures of cucumber were $2^{\circ}C$ lower than controlled temperature. The leaf temperature of cucumber was $2^{\circ}C$ lower than controlled temperature only when it was under N excess stress. For the potassium deficiency or excess stress, the leaf temperaures of cucumber and hot pepper were $2^{\circ}C$ lower than controls, respectively. The phosphorous deficiency stress dropped the leaf temperatures of cucumber and hot pepper $2^{\circ}C$ and $1.5^{\circ}C$ below than controls. However, the leaf temperature of lettuce did not change. It was possible to detect the changes in leaf temperature by infrared thermography when subjected to nutrition stress. Since the changes in leaf temperatures were different each other for plants and kinds of stresses, however, it is necessary to add a nutrient measurement system to a plant-growth monitoring system using thermography.

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Development of a Linear Chemigation System (가로주행식 케미게이션 시스템의 개발)

  • 구영모;배영환;박금주;정상옥
    • Journal of Biosystems Engineering
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    • v.26 no.2
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    • pp.93-104
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    • 2001
  • A linear chemigation system, integrating agrichemical appication units of pesticide and fertilizer into an irrigation system, was selected as a suitable model for the cost savings in farm management and automation. Technical designs were conducted in the areas of structure, power, drive, control, and hydraulic systems. An experimental farm was sectioned into the fields of 40m by 200m and systemized with the linear-move chemigation system of 36m in span. The chemigation system consisted of a base unit monitoring and controlling overall operation, and a driving unit traveling linearly and injecting agrichemicals. Monitoring and interlocking systems were utilized against unexpected malfunctions of power, injection and drive systems using radio freuency modems between the units. The system can be also modified to various farm sizes and stationary systems of indoor and outdoor.

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Development of Vibration Diagnosis System for Rotating Machinery Onboard Ships (선내 회전장비의 이상진동 진단 시스템 개발)

  • 김극수;최수현;백일국
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2001.11b
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    • pp.1067-1072
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    • 2001
  • In this study, the vibration diagnosis program for onboard machinery has been developed. The developed program includes signal monitoring module, system diagnosis module, and system modification module. The signal monitoring module is to monitor the vibration signal in time and frequency domains. And the system diagnosis module, which is developed by using Neural Network with error back propagation algorithm, can detect the abnormal symptom indicating the malfunction of the machinery onboard ships. The investigations of the developed system are presented through the experiment using Rotor Kit. Abnormal vibration signals are created by adding additional weight, manually misaligning the shaft, and loosening the bolts.

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Fabrication of a UV laser micromachining platform with process-monitoring optical modules (공정 모니터링 광학모듈이 장착된 UV 레이저 미세가공 플랫폼 제작)

  • Sohn, H.;Lee, J.H.;Jeong, Y.W.;Kim, S.I.;Hahn, J.W.
    • Laser Solutions
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    • v.11 no.2
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    • pp.33-38
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    • 2008
  • Laser micromachining has increasingly been adopted in various advanced industries where the high-precision machining of large-area, high-density and multi-layered components is in a strong demand. To effectively meet the requirements, the laser micromachining process must be carefully monitored. In order to facilitate the development of a new laser micromachining process and/or a new system, we have fabricated a UV laser micromachining platform that is equipped with optical modules for monitoring the process online. They include a laser power stabilizing module, a module for laser-induced breakdown spectroscopy, and an auto-focusing module.

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Evaluation of Adhesive Bonding Quality by Acoustic Emission (음향방출시험에 의한 복합 재료 접합부의 비파괴평가)

  • Lee, J.O.;Lee, J.S.;Yoon, U.H.;Lee, S.H.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.16 no.2
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    • pp.79-85
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    • 1996
  • Prediction of fatigue life and monitoring of fracture process for adhesively bonded CFRP composites joint have been investigated by analysis of acoustic emission signals during the fatigue and tension tests. During fatigue test, generated acoustic emission is related to stored elastic strain energy. By results of monitoring of AE event rate, fatigue process could be divided into two regions, and boundaries of two regions, fatigue cycles of the initiation of fast crack growth, were 70-80% of fatigue life even though the fatigue life were highly scattered from specimen to specimen. The result shows the possibility of predicting catastrophic failure by acoustic emission monitoring.

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