• Title/Summary/Keyword: Monitoring capability

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Development of Acoustic Emission Monitoring System for Fine Machining - Application to Cutting State Monitoring in a Fine Fixed-abrasive Machining - (미세 음향방출 감시장치 개발 - 고정도 미세입자 가공상태 감시에의 적용 -)

  • Kim Hwa Young;Ahn Jung Hwan;Kim Sung Ryul
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.6 s.171
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    • pp.109-117
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    • 2005
  • In case of fine machining processes, the cutting state monitoring by a skilled operator is impossible because the physical changes generated during fine machining are very weak. To realize the high efficient and precise fine machining, it is necessary to develop the sensor based monitoring system which is able to detect the fine changes of cutting state. In this paper, the fine acoustic emission monitoring system is developed to monitor the state of the fine machining process. The developed system consists of the AE sensor and the AE signal processing unit. And this has the high-sensitivity and bandwidth which can detect fine AE signal generated during fine machining process. In order to investigate the feasibility of the developed system, evaluation experiments were performed in the fine fixed-abrasive machining processes such as polishing and glass ferrule slicing. Experimental results show that the developed monitoring system possesses an excellent real-time monitoring capability at fine machining processes.

Computer-Aided Vibration Signal Processing and Fault Monitoring System of Electrical-Fan Motors (컴퓨터를 이용한 선풍기모터의 진동신호처리 및 이상진단에 관한 연구)

  • Sin, Jung-Ho;Hwang, Gi-Hyeon;Choe, Yeong-Hyu;Park, Ju-Hyeok
    • 한국기계연구소 소보
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    • s.17
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    • pp.61-68
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    • 1987
  • The main objective of this paper is to develop the computer-aided vibrational signal processing and monitoring system of rotating machinery. This system has an automatic data acquisition capability and analyze for machine fault diagnosis. By spectrum analysis, machine’s failure can be identified. The monitoring system enables diagnosis of the fault in rotating machinery. In this study, the conventional electrical fans are selected as a model case. The date processing and fault monitoring system proposed here can be applied to the automation of the inspection process in assembling motor-shaft systems. The automatic inspection can enhance the product quality and keep it stable. Since the proposed system is developed for personal computers, it might be cheap in cost and easy in installation.

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A Study on Processor Monitoring for Integration Test of Flight Control Computer equipped with A Modern Processor (최신 프로세서 탑재 비행제어 컴퓨터의 통합시험을 위한 프로세서 모니터링 연구)

  • Lee, Cheol;Kim, Jae-Cheol;Cho, In-Jae
    • Journal of Institute of Control, Robotics and Systems
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    • v.14 no.10
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    • pp.1081-1087
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    • 2008
  • This paper describes limitations and solutions of the existing processor-monitoring concept for a military supersonics aircraft Flight Control Computer (FLCC) equipped with modern architecture processor to perform the system integration test. Safecritical FLCC integration test, which requires automatic test for thousands of test cases and real-time input/output test condition generation, depends on the processor-monitoring device called Processor Interface (PI). The PI, which relies upon on the FLCC processor's external address and data-bus data, has some limitations due to multi-fetching capability of the modern sophisticated military processors, like C6000's VLIW (Very-Long Instruction Word) architecture and PowerPC's Superscalar architecture. Several techniques for limitations were developed and proper monitoring approach was presented for modem processor-adopted FLCC system integration test.

Spread Spectrum Method based Power Line Communication for Plant Monitoring and Control System (전력선 통신을 이용한 plant 감시 제어 시스템)

  • 서민상;성석경;안병규
    • Proceedings of the KIPE Conference
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    • 1997.07a
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    • pp.211-215
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    • 1997
  • Localized communication networks for office automation, security monitoring, environmental management of buildings, computer communications, and other applications enjoy every increasing demand. This paper proposes a direct sequence spread spectrum communication system for use in power line data transmission. Advantages of power distribution circuits include reasonably universal coverage and easy access vis a standard wall plug. Disadvantages include limited communication bandwidth, relatively high noise levels, and varying levels of impedance, noise, and attenuation. Spread spectrum signalling provides immunity to narrow-band signal impairments and multiplexing capability. Our prototype power line communication module supports completely physical and data link layers based on the international standard ISO 10368 for reliable high-speed power line communication system. Moreover it provides useful functions to compose a plant monitoring and control system. All the circuits of the communication module are included in one compact circuit. Thus a functional communication system for the power line plant monitoring and control is implemented.

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Wind Generation Monitoring System based on International Standard IEC61400-25 (IEC61400-25 국제표준프로토콜을 적용한 풍력 발전 모니터링 시스템 개발 사례 연구)

  • Choi, Young-Jun;Lee, Seung-Jae;Choi, Myeon-Song;Lee, Duck-Su
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.59 no.1
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    • pp.16-18
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    • 2010
  • This paper presents monitoring system based on IEC61400-25 for 750kW-class DFIG wind power generation system. It consists of wind turbine PLC, Local and Remote I/O Server, human machine interface, and Web-server. Proposed System has been demonstrated in Daegi-ri, Kangwon-do, which aims to test IEC61400-25 communication capability of monitoring system and evaluate the performance of 750kW-class WTS.

PECVD Chamber Cleaning End Point Detection (EPD) Using Optical Emission Spectroscopy Data

  • Lee, Ho Jae;Seo, Dongsun;Hong, Sang Jeen;May, Gary S.
    • Transactions on Electrical and Electronic Materials
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    • v.14 no.5
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    • pp.254-257
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    • 2013
  • In-situ optical emission spectroscopy (OES) is employed for PECVD chamber monitoring. OES is used as an addon sensor to monitoring and cleaning end point detection (EPD). On monitoring plasma chemistry using OES, the process gas and by-product gas are simultaneously monitored. Principal component analysis (PCA) enhances the capability of end point detection using OES data. Through chamber cleaning monitoring using OES, cleaning time is reduced by 53%, in general. Therefore, the gas usage of fluorine is also reduced, so satisfying Green Fab challenge in semiconductor manufacturing.

Real-time 3D Monitoring & Simulation of Cluster Type Semiconductor Manufacturing Equipments (클러스터형 반도체 장비의 실시간 3차원 모니터링 및 시뮬레이션)

  • 윤택상;한영신;이칠기
    • Proceedings of the IEEK Conference
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    • 2002.06b
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    • pp.41-44
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    • 2002
  • The Semiconductor Industrial are developed after 1940. It was called “Rice of Industrial”. It needs great effect in Electronics. It was developed highly in recent several years with semiconductor manufacturing equipments. Semiconductor manufacturing devices are developed “In-line” type in the first stage. But It was non-effective in modem many type process. Because this reason, Cluster type manufacturing equipments are proposed. Cluster have ability of many-type-process and effective-scheduling by circular type process chamber In this paper. we propose a real-time 3D monitoring and simulation of this semiconductor manufacturing equipments. By proposed monitoring method, we have capability real visual maintanance & virtual simulation. This effective visual 3D monitoring could apply another dangerous environment in entire industrial.

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Piezo-driven inkjet printhead monitoring system (압전 잉크젯 헤드 모니터링 시스템)

  • Lee, Byeung-Leul;Kim, Sang-Il
    • Journal of Sensor Science and Technology
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    • v.19 no.2
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    • pp.124-129
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    • 2010
  • For the industrial printing applications, the stability of the piezo-driven inkjet printhead is a major requirement. In this paper, we focused on the failure modes of the inkjet printhead and realized a method to detect and repair them at high speed. The printhead monitoring is performed by detecting the residual vibration of the actuating plate using the self- sensing capability of the piezoelectric material. To measure the channel acoustics and to identify the malfunctioning nozzle, we devised the bridge sensing circuitry and failure detection algorithm. The residual vibration signals can be affected by the boundary conditions of the channel acoustics, so it is possible to identify the failure causes by analyzing the monitoring signals. Therefore it is also possible to apply a proper restoring process to the defective printhead. The experimental results show that this method is effective in improving the reliability of the industrial printing.

SOx Process Simulation, Monitoring, and Pattern Classification in a Power Plant (발전소에서의 SOx 공정 모사, 모니터링 및 패턴 분류)

  • 최상욱;유창규;이인범
    • Journal of Institute of Control, Robotics and Systems
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    • v.8 no.10
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    • pp.827-832
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    • 2002
  • We propose a prediction method of the pollutant and a synchronous classification of the current state of SOx emission in the power plant. We use the auto-regressive with exogeneous (ARX) model as a predictor of SOx emission and use a radial basis function network (RBFN) as a pattem classifier. The ARX modeling scheme is implemented using recursive least squares (RLS) method to update the model parameters adaptively. The capability of SOx emission monitoring is utilized with the application of the RBFN classifier. Experimental results show that the ARX model can predict the SOx emission concentration well and ARX modeling parameters can be a good feature for the state monitoring. in addition, its validity has been verified through the power spectrum analysis. Consequently, the RBFN classifier in combination with ARX model is shown to be quite adequate for monitoring the state of SOx emission.

Experimental study on bridge structural health monitoring using blind source separation method: arch bridge

  • Huang, Chaojun;Nagarajaiah, Satish
    • Structural Monitoring and Maintenance
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    • v.1 no.1
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    • pp.69-87
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    • 2014
  • A new output only modal analysis method is developed in this paper. This method uses continuous wavelet transform to modify a popular blind source separation algorithm, second order blind identification (SOBI). The wavelet modified SOBI (WMSOBI) method replaces original time domain signal with selected time-frequency domain wavelet coefficients, which overcomes the shortcomings of SOBI. Both numerical and experimental studies on bridge models are carried out when there are limited number of sensors. Identified modal properties from WMSOBI are analyzed and compared with fast Fourier transform (FFT), SOBI and eigensystem realization algorithm (ERA). The comparison shows WMSOBI can identify as many results as FFT and ERA. Further case study of structural health monitoring (SHM) on an arch bridge verifies the capability to detect damages by combining WMSOBI with incomplete flexibility difference method.