• Title/Summary/Keyword: Molten Metal

Search Result 461, Processing Time 0.028 seconds

Immobilization of Molten Waste Salt Using Zeolites (제올라이트를 이용한 용융염폐기물 고정화)

  • 김정국;이재희;김준형
    • Proceedings of the Korean Radioactive Waste Society Conference
    • /
    • 2003.11a
    • /
    • pp.215-219
    • /
    • 2003
  • The technology to fix a molten LiCl waste, which would be generated from the process to convert spent fuel to metal, into zeolite and then make a final waste form is doing developed. The XRD results of salt-loaded zeolites with different mixing ratios showed that all zeolites transformed from zeolite A type into Li-A type, or also Sodalite type as a minor phase for some conditions. The optimum LiCl-to-zeolite ratio to bring a minimum free salt was 1.0 when the molten LiCl waste contained Cs and Sr.

  • PDF

Characteristics Analysis and Experiment of Electromagnetic Pump using LIM (선형유도전동기를 이용한 전자기 펌프의 특성해석 및 실험)

  • Kim, Chang-Eob;Jeon, Mun-Ho;Kwon, Jeong-Tae;Lim, Hyo-Jae
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
    • /
    • v.21 no.6
    • /
    • pp.65-70
    • /
    • 2007
  • This paper presents the characteristics analysis and experiment of the electromagnetic pump using linear induction motor(LIM Pump) which can transfer the molten metals by the electromagnetic force. The characteristics of LIM Pump are analysed solving the magneto-hydro-dynamic(MHD) equation at various magnetic flux. The molten zinc is used in the experiment and the results we compared with the analysis.

A Study on the Fabrication Process and Melt Infiltration of Salt Core in Squeeze Casting Method (스퀴즈캐스팅용 Salt Core의 제조 및 용탕침투성에 관한 연구)

  • Kim, Ki-Bae;Noh, Sang-Woo;Lee, Ho-In;Nam, Tae-Woon
    • Journal of Korea Foundry Society
    • /
    • v.17 no.4
    • /
    • pp.402-410
    • /
    • 1997
  • Developing a salt core for squeeze casting process, two different salt cores(pure salt core and mixed salt core) were fabricated and investigated. Pure salt core was composed of 100% NaCl and mixed salt core was made by mixtures of NaCl with MgO(1%), $Na_2B_4O_7$(2%), and talc(1%) as a binder or a strengthening agent. Salt cores were compacted to various theoretical density, heat treated, and then squeeze-cast with molten Al alloy(AC8A). The compression strength of salt cores were measured and the squeeze-cast products were examined for shape retention, infiltration of molten metal into the cores, and microstructures. The shape of salt core compacted at above 75% of the theoretical density was maintained stably. The higher theoretical density of salt cores gave higher compression strength, and the compression strength of mixed salt core was higher than that of pure salt core. Namely at 90% theoretical density, the compression strength of mixed salt core was $6.3 kg/mm^2$, compared to $4.6 kgmm^2$ for pure salt core. At a squeeze casting pressure of $1000 kg/cm^2$, molten Al alloy was infiltrated into pure salt core of under 85% of the theoretical density. At squeeze casting pressure of $1000 kg/cm^2$, only mixed salt core above 90% of the theoretical density were valid, but the shape of the core was altered in the case of pure salt core at 90% of theoretical density. A key factor for developing a salt core for squeeze casting process was estimated as the ultimate compressive strength of salt core.

  • PDF

Establishment of Manufacturing Conditions for Magnesium Alloys by the Melt Drag Method using Equipment with a Forming Belt (성형벨트를 부착시킨 장비를 이용하여 용융드래그방법으로 제작한 마그네슘 합금의 제작조건 확립)

  • Han, Chang-Suk;Kwon, Yong-Jun
    • Korean Journal of Materials Research
    • /
    • v.31 no.10
    • /
    • pp.576-581
    • /
    • 2021
  • To improve the shortcomings and expand the advantages of the single-roll melt drag method, which is a type of continuous strip casting method, the melt drag method with a molding belt is applied to AZ31 magnesium alloy. By attaching the forming belt to the melt drag method, the cooling condition of the thin plate is improved, making it possible to manufacture thin plates even at high roll speed of 100 m/min or more. In addition, it is very effective for continuous production of thin plates to suppress oxidation of the molten metal on the roll contact surface by selecting the protective gas. As a result of investigating the relationship between the contact time between the molten metal and the roll and the thickness of the sheet, it is possible to estimate the thickness of the sheet from the experimental conditions. The relationship between the thin plate thickness and the grain size is one in which the thinner the thin plate is, the faster the cooling rate of the thin plate is, resulting in finer grain size. The contact state between the molten metal and the roll greatly affects the grain size, and the minimum average grain size is 72 ㎛. The thin plate produced using this experimental equipment can be rolled, and the rolled sample has no large cracks. The tensile test results show a tensile strength of 303 MPa.

Measurement of Heat Transfer Coefficient of Magnesium Alloy and Temperature Change of Roll using Heat Transfer Solidification Analysis Method (전열응고해석법을 이용한 마그네슘합금의 열전달계수 및 롤의 온도변화 측정)

  • Han, Chang-Suk;Lee, Chan-Woo
    • Korean Journal of Materials Research
    • /
    • v.32 no.9
    • /
    • pp.391-395
    • /
    • 2022
  • Research is being actively conducted on the continuous thin plate casting method, which is used to manufacture magnesium alloy plate for plastic processing. This study applied a heat transfer solidification analysis method to the melt drag process. The heat transfer coefficient between the molten magnesium alloy metal and the roll in the thin plate manufacturing process using the melt drag method has not been clearly established until now, and the results were used to determine the temperature change. The estimated heat transfer coefficient for a roll speed of 30 m/min was 1.33 × 105 W/m2·K, which was very large compared to the heat transfer coefficient used in the solidification analysis of general aluminum castings. The heat transfer coefficient between the molten metal and the roll estimated in the range of the roll speed of 5 to 90 m/min was 1.42 × 105 to 8.95 × 104 W/m2·K. The cooling rate was calculated using a method based on the results of deriving the temperature change of the molten metal and the roll, using the estimated heat transfer coefficient. The DAS was estimated from the relationship between the cooling rate and DAS, and compared with the experimental value. When the magnesium alloy is manufactured by the melt drag method, the cooling rate of the thin plate is in the range of about 1.4 × 103 to 1.0 × 104 K/s.

Phase Behavior of the Ternary NaCl-PuCl3-Pu Molten Salt

  • Toni Karlsson;Cynthia Adkins;Ruchi Gakhar;James Newman;Steven Monk;Stephen Warmann
    • Journal of Nuclear Fuel Cycle and Waste Technology(JNFCWT)
    • /
    • v.21 no.1
    • /
    • pp.55-64
    • /
    • 2023
  • There is a gap in our understanding of the behavior of fused and molten fuel salts containing unavoidable contamination, such as those due to fabrication, handling, or storage. Therefore, this work used calorimetry to investigate the change in liquidus temperature of PuCl3, having an unknown purity and that had been in storage for several decades. Further research was performed by additions of NaCl, making several compositions within the binary system, and summarizing the resulting changes, if any, to the phase diagram. The melting temperature of the PuCl3 was determined to be 746.5℃, approximately 20℃ lower than literature reported values, most likely due to an excess of Pu metal in the PuCl3 either due to the presence of metallic plutonium remaining from incomplete chlorination or due to the solubility of Pu in PuCl3. From the melting temperature, it was determined that the PuCl3 contained between 5.9 to 6.2mol% Pu metal. Analysis of the NaCl-PuCl3 samples showed that using the Pu rich PuCl3 resulted in significant changes to the NaCl-PuCl3 phase diagram. Most notably an unreported phase transition occurring at approximately 406℃ and a new eutectic composition of 52.7mol% NaCl-38.7mol% PuCl3-2.5mol% Pu which melted at 449.3℃. Additionally, an increase in the liquidus temperatures was seen for NaCl rich compositions while lower liquidus temperatures were seen for PuCl3 rich compositions. It can therefore be concluded that changes will occur in the NaCl-PuCl3 binary system when using PuCl3 with excess Pu metal. However, melting temperature analysis can provide valuable insight into the composition of the PuCl3 and therefore the NaCl-PuCl3 system.

Fabrication and Wear Property Evaluation for FeCrSi/AC8A Composite by Low-pressure Infiltration (저압함침법에 의한 FeCrSi/AC8A 복합재료의 제조와 마모특성 평가)

  • Song, Tae-Hoon;Lee, Hyun-Jun;Choi, Yong-Bum;Kim, Sung-Jin;Park, Won-Jo
    • Journal of Ocean Engineering and Technology
    • /
    • v.22 no.5
    • /
    • pp.106-111
    • /
    • 2008
  • In this paper, study about property evaluation for the metal matrix composites fabricated by low pressure infiltration process. Aluminum alloy composite which is reinforced by Metal fiber preform was fabricated by low pressure casting process. Infiltration condition was changed the pressure infiltration time of 1 sec, 2 sec and 5 sec under a constant pressure of 0.4 MPa. The molten alloy completely infiltrated the FeCrSi metal perform regardless of the increase in the pressure acceleration time. The the porosity in the FeCrSi/AC8A composite was investigated. The porosity was reduced as the pressure acceleration time as shorter. The FeCrSi/AC8A composite was investigated the wear test for to know the relationship between Porosity and wear resistance. FeCrSi/AC8A composite at pressure acceleration time of 1sec is shown excellent wear resistance.

The Selective Removal of Sb and Pb from Molten Bi-Pb-Sb Alloy by Oxidation (용융(熔融) Bi-Pb-Sb계(系) 합급(合金)의 산화(酸化)에 의한 Sb과 Pb 제거(除去))

  • Kim, Se-Jong;Son, In-Joon;Sohn, Ho-Sang
    • Resources Recycling
    • /
    • v.21 no.4
    • /
    • pp.53-59
    • /
    • 2012
  • In this study, behaviors of removing Sb and Pb by oxidation of molten Bi-Pb-Sb alloy which is a by-product of non-ferrous smelting process was investigated. The molten alloy was oxidized at 1173 K by bubbling $N_2+O_2$ gas through a submerged nozzle. The Sb was removed and recovered as mixed phase of $Sb_2O_3$ and metal Sb. In the case of bubbling $N_2+O_2$ gas into molten Bi-Pb alloy at 923 K, Pb was oxidized and removed to slag. But Bi could not be refined due to simultaneous oxidization of Bi with Pb.

Thermodynamic Study for P Reduction from Slag to Molten Steel by using the Microwave Heating (마이크로웨이브 가열을 이용한 슬래그로부터 인의 용철로의 환원이동에 관한 열역학적 고찰)

  • Lee, Joon-Ho;Kim, Eun-Ju;Kim, Tae-Young;Kang, Youn-Bae
    • Korean Journal of Materials Research
    • /
    • v.20 no.1
    • /
    • pp.42-46
    • /
    • 2010
  • Phosphorus exhibits considerable segregation in steelmaking slag. In order to recover phosphorus from slag to $K_3PO_4$ via molten iron, a carbothermic reaction using microwave heating was suggested recently. The carbothermic reduction of phosphorus from slag to molten iron using microwave heating was carried out at 2073K. However, at this temperature the thermodynamic properties of both slag and molten iron cannot be determined experimentally. Therefore, the computational approach of the so-called CALPHAD method is very useful to understand the transfer of phosphorus from slag to metal and to enhance this reaction. In the present investigation, a theoretical study of the reduction behavior of phosphorus in slag was carried out at much lower temperatures using the recently developed thermodynamic database in the FactSage program. The calculated results showed reasonable accordance with the experimental data; namely, the thermodynamic database could be applied successfully to higher temperature reactions. The current study found that higher temperature and high $SiO_2$ concentration are favorable for the recovery of phosphorus from slag.

Molten Salt-Based Carbon-Neutral Critical Metal Smelting Process From Oxide Feedstocks

  • Wan-Bae Kim;Woo-Seok Choi;Gyu-Seok Lim;Vladislav E. Ri;Soo-Haeng Cho;Suk-Cheol Kwon;Hayk Nersisyan;Jong-Hyeon Lee
    • Journal of Nuclear Fuel Cycle and Waste Technology(JNFCWT)
    • /
    • v.21 no.1
    • /
    • pp.9-22
    • /
    • 2023
  • Spin-off pyroprocessing technology and inert anode materials to replace the conventional carbon-based smelting process for critical materials were introduced. Efforts to select inert anode materials through numerical analysis and selected experimental results were devised for the high-throughput reduction of oxide feedstocks. The electrochemical properties of the inert anode material were evaluated, and stable electrolysis behavior and CaCu generation were observed during molten salt recycling. Thereafter, CuTi was prepared by reacting rutile (TiO2) with CaCu in a Ti crucible. The formation of CuTi was confirmed when the concentration of CaO in the molten salt was controlled at 7.5mol%. A laboratory-scale electrorefining study was conducted using CuTi(Zr, Hf) alloys as the anodes, with a Ti electrodeposit conforming to the ASTM B299 standard recovered using a pilot-scale electrorefining device.