• 제목/요약/키워드: Molten Al alloy

검색결과 90건 처리시간 0.025초

TiC 입자강화 Mg 복합재료에 있어서 입자 분산거동 및 기계적 성질에 미치는 합금원소의 영향 (Effect of Alloying Elements on Particulate Dispersion Behavior and Mechanical Properties in TiC Particulate Reinforced Magnesium Matrix Composites)

  • 임석원;장융랑;박용진
    • 한국주조공학회지
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    • 제14권3호
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    • pp.240-247
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    • 1994
  • TiC particulate reinforced magnesium matrix composites were fabricated by melt stirring method. The effect of alloying elements on TiC particulate dispersion into molten magnesium and mechanical properties were investigated. The incorporation time is defined as the time required for dispersion of solid particles into molten metal. The incorporation time of TiC particles into molten pure magnesium was remarkably shorter and the particulated dispersion was more uniform than that of pure aluminum which was reported previously. The incorporation time was, prolonged by the addition of Al, Bi, Ca, Ce, Pb, Sn or Zn. The tensile strength increased and elongation decreased by the addition of Cu or Sn into the matrices and composites. Although, the tensile strength of the matrices and composites increased by alloying with Ca or Ce, the maximum elongation was observed at a content of about 1% for the matrices. By alloying with Zn, the tensile strength increased for the matrices and composites, but the elongation of the matrices increased. The pure magnesium and its alloy matrix composites reinforced with 20vol% TiC have the tensile strength of about 400MPa. This value is compared with the tensile strength of SiC whisker reinforced magnesium matrix composites fabricated by liquid infiltration method at the same volume fraction. There fore, the melt strirring method which has the advantages of simple process is considered to be efficient in fabricating magnesium matrix composites.

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원적외선 히터에서 출화된 화재의 원인분석 (Cause Analysis Ignited at a Far Infrared Radiation Heater)

  • 김동욱;최충석
    • 한국화재소방학회논문지
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    • 제22권2호
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    • pp.91-96
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    • 2008
  • 본 연구에서는 화재사례를 기반으로 원적외선 히터에서 출화된 화재의 원인 분석에 관하여 연구하였다. 전기히터의 화재는 열선에 용융 흔적으로 판단하여 과열 사고로 취급하는 오류를 범하기 쉽다. 이에 대해 히터의 화재 원인 규명에 있어서 객관적인 자료를 확보하기 위한 방법으로 정상 제품과 비교하여 다양한 재현 실험 및 분석기기를 이용하여 화재 원인을 분석하였다. 열선에 부착된 용융 흔적은 다른 금속 물질에 의한 층간 단락의 형태를 보이나 SEM/EDX로 성분분포를 분석한 결과 철-크롬-알루미늄이 혼합된 열선의 성분이외에 다른 금속 물질은 발견되지 않았다. 또한 층간단락 및 과전압에 의한 과열 실험을 수행한 결과 정상보다 높은 발열 상태를 보이나 화재 가능성은 없었다. 본 논문에서는 원적외선 히터에서 발생한 화재의 원인 분석을 토대로 하여 소손된 전열기의 화염 특성 및 물리 화학적 특성을 입체 분석하여 전기재해 원인 분석의 과학화에 기여하고자 한다.

자연대류 열전달을 고려한 Al 용탕 보온로의 수치해석 (Numerical Analysis of Molten Aluminum Furnace Considering Natural Convective Heat Transfer)

  • 박상수;김병민
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2004년도 추계학술대회논문집
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    • pp.107-110
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    • 2004
  • Application of aluminum alloy has been increasing for most of industry area because aluminum has a good mechanical properties and castability, especially automotive field for weight reduction. But, Furnace industry is sluggish. The purpose of this study is numerical analysis of aluminum holding furnace for reasonableness estimation when we design for new model of furnace. The numerical simulation involving fluid flow of inside air and heat transfer to fireproof material is presented in order to improve the understanding of aluminum furnace. First of all, we are carried out numerically for the two dimensional inside convection and surface radiation heat transfer in a square enclosure. Subsequently, we are established the analysis method of aluminum furnace considering natural convective heat transfer

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알루미늄 주조용 SKD61 금형강의 표면처리 방법에 따른 특성 평가 (Characteristic Evaluation According to the Surface Treatment Method of SKD61 Mold Steel for Aluminum Casting)

  • 최세원;김철우;김용호;유효상
    • 열처리공학회지
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    • 제34권6호
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    • pp.281-286
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    • 2021
  • Arc ion plating (AIP), laser cladding, and nitriding are methods that can prevent mold damage or repair and create cracks and breakages on the die surface. The dissolution and soldering behavior of coated SKD61 by using arc ion plating, laser cladding, and nitriding was investigated. The structure of the coating was investigated as a function of deposition conditions by X-ray diffraction and the crystallographic orientation was determined using the texture factor. The TiAlN film deposited with AIP showed excellent corrosion resistance in the molten aluminum alloy at 680℃. In this paper, we have detailed the corrosion and mass loss phenomena associated with these steel-cast metal interactions.

Mg-Al계 합금의 기계적 성질에 미치는 Al의 영향 (The effects of aluminium contents on the mechanical properties of magnesium-aluminium alloy)

  • 맹완영;백정하;오인상;남태운
    • 열처리공학회지
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    • 제7권2호
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    • pp.139-146
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    • 1994
  • In the molten state, magnesium alloys vigousey react with oxygen in the air, is protected from oxidation and burning by the addition of $SF_6$ to $CO_2$ atmosphere over the melt. The mechanical properties and metallographic examinatin have made of Mg-Al alloys containing 3, 6, 9% in the solution treated state and precipitated state, comparing mechanical properties obtained during unidirectional solidification with me chanical properties obtained during conventional casting. For a given solution treatment, a higher aluminum contents produce more or less fine grains in conventional casting. For a given artifical aging treatment, a higher aluminum contents produces much precitates at the grain boundary as well as within the grain in unidirectional solidification. As a result of this experiment, for a given heat treatment, the higher is aluminum contents the higher is the ultimate tensile strength, yield strength, hardness while the lower the elongation. Also the mechanical properties of unidirectional solidification is larger than that of conventional casting.

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응고조직 및 성분편석에 미치는 내부냉금의 효과 (The Effect of Internal Chills on the Solidified Structure and Chemical Segregation)

  • 김명한;조현남;김정겸;조형호
    • 한국재료학회지
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    • 제9권9호
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    • pp.883-889
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    • 1999
  • 직경이 각각 4,6,8,12 및 15mm인 순Al 또는 Al-(1,2,3wt%) Cu합금 내부냉금이 95mm ø$\times$200mm H 크기의 흑연주형 중심부에 설치되었다. 이 내부냉금과 같은 조성의 용융금속이 $750^{\circ}C$의 주입온도에서 주형에 주입되었고, 냉각속도, 응고조직 및 성분편석이 분석되었다. 주괴직경/내부냉금직경의 비가 8까지 증가될수록 결정립도, 2차수지상간격 및 성분편석이 현저하게 감소됨이 확인되었다. 그러나 이 비가 8이상이 되면, 미용해 내부냉금이 발생되고, 내부냉금의 효과는 급속히 감소되었다. 순Al 및 Al-(1,2,3wt%)Cu 합금에서 최대 내부냉금 효과를 얻을 수 있는 적정 주괴직경/내부냉금직경의 비는 $750^{\circ}C$주입온도에서는 8이었다.

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부여 쌍북리유적 출토 백제 도가니 내부 유리 및 청동 용융물질의 정량분석과 고고과학적 해석 (Quantitative Analysis and Archaeometric Interpretation for Molten Glass and Bronze Materials within Baekje Crucibles from the Ssangbukri Site in Buyeo, Korea)

  • 이찬희;박진영;김지영
    • 보존과학회지
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    • 제26권2호
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    • pp.157-169
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    • 2010
  • 이 연구는 부여 쌍북리유적에서 출토된 도가니 내부 유리 및 청동용융물질과 금동보살입상의 재료학적 특성 및 고고과학적 상관관계를 규명한 것이다. 도가니 내부의 유리질 용융물질은 주로 황록색과 적갈색을 띠는 PbO-$SiO_2$계의 납유리로서 바륨과 안정제의 함량이 낮은 특징이 있다. 금속용융물질은 Cu, Sn, Pb의 합금으로 이루어진 청동으로 밝혀졌으며, 낮은 불순물 함량으로 미루어 고순도로 정련된 구리를 이용하여 제작되었음을 알 수 있다. 주석의 원광석으로는 석석이 이용된 것으로 판단된다. 금동보살입상의 청동소지도 구리의 함량이 높고 불순물의 함량이 낮아 고도로 정련된 원료를 사용하였으며, 쌍북리 유적의 공방에서 숙련된 기술을 바탕으로 제작되었을 가능성이 충분하다. 또한 표면에는 고순도의 금을 아말감기법으로 도금한 것으로 밝혀졌다. 한편 도가니 내 납유리와 청동물질 및 금동보살입상의 납동위원소비는 일관된 결과를 보여주지 않는 것으로 보아 납광석의 원산지 해석에는 무리가 있는 것으로 판단된다.

Interaction study of molten uranium with multilayer SiC/Y2O3 and Mo/Y2O3 coated graphite

  • S.K. Sharma;M.T. Saify;Sanjib Majumdar;Palash K. Mollick
    • Nuclear Engineering and Technology
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    • 제55권5호
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    • pp.1855-1862
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    • 2023
  • Graphite crucibles are used for melting uranium and its alloys in VIM furnace. Various coating materials namely Al2O3, ZrO2, MgO etc. are applied on the inner surface of the crucibles using paint brush or thermal spray technique to mitigate U-C interaction. These leads to significant amount of carbon pick-up in uranium. In this study, the attempts are made to develop multilayer coatings comprising of SiC/Y2O3 and Mo/Y2O3 on graphite to study the feasibility of minimizing U-C interaction. The parameters are optimized to prepare SiC coating of about 70㎛ thickness using CVD technique on graphite coupons and subsequently Y2O3 coating of about 250㎛ thickness using plasma spray technique. Molybdenum and Y2O3 layers were deposited using plasma spray technique with 70㎛ and 250㎛ thickness, respectively. Interaction studies of the coated graphite with molten uranium at 1450℃ for 20 min revealed that Y2O3 coating with SiC interlayer provides physical barrier for uranium-graphite interaction, however, this led to the physical separation of coating layer. Y2O3 coating with Mo interlayer provided superior barrier effect showing no degradation and the coatings remained intact after interaction tests. Therefore, the Mo/Y2O3 coating was found to be a promising solution for minimizing carbon pick-up during uranium/uranium alloy melting.

Ni-Al-$ZrH_2$ 연료극을 사용한 용융탄산염 연료전지의 온도의 영향 (Effect of operating temperature using Ni-Al-$ZrH_2$ anode in molten carbonate fuel cell)

  • 서동호;장성철;윤성필;남석우;오인환;임태훈;홍성안;한종희
    • 한국신재생에너지학회:학술대회논문집
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    • 한국신재생에너지학회 2010년도 춘계학술대회 초록집
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    • pp.134-134
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    • 2010
  • Fuel cell is a device that directly converts chemical energy in the form of a fuel into electrical energy by way of an electrochemical reaction. In the anode for a high temperature fuel cell, nickel or nickel alloy has been used in consideration of the cost, oxidation catalystic ability of hydrogen which is used as fuel, electron conductivity, and high temperature stability in reducing atmosphere. Most MCFC stacks currently operate at an average temperature of $650^{\circ}C$. There is some gains with decreased temperature in MCFC to diminish the electrolyte loss from evaporation and the material corrosion, which could improve the MCFC life. However, operating temperature has a strong related on a number of electrode reaction rates and ohmic losses. Baker et al. reported the effect of temperature (575 to $650^{\circ}C$). The rates of cell voltage loss were 1.4mV/$^{\circ}C$ for a reduction in temperature from 650 to $600^{\circ}C$, and 2.16mV/$^{\circ}C$ for a decrease from 600 to $575^{\circ}C$. The two major contributors responsible for the change in cell voltage with reducing operation temperature are the ohmic polarization and electrode polarization. It appears that in the temperature range of 550 to $650^{\circ}C$, about 1/3 of the total change in cell voltage with decreasing temperature is due to an increase in ohmic polarization, and the electrode polarization at the anode and cathode. In addition, the oxidation reaction of hydrogen on an ordinary nickel alloy anode in MCFC is generally considered to take place in the three phase zone, but anyway the area contributing to this reaction is limited. Therefore, in order to maintain a high performance of the fuel cell, it is necessary to keep this reaction responsible area as wide as possible, that is, it is needed to keep the porosity and specific surface area of the anode at a high level. In this study effective anodes are prepared for low temperature MCFC capable of enhancing the cell performance by using zirconium hydride at least in part of anode material.

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니켈계 초합금 CMSX 6 단결정 주조조직의 석출물구조 분석 (Structural analysis of Precipitates in a Nickel based Cast Single Crystal of CMSX 6)

  • 안성욱;;;김수철;임옥동;김승호;진영훈;최종수;이재훈;이상준;서동이;이태훈;허무영
    • 한국재료학회지
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    • 제8권12호
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    • pp.1165-1169
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    • 1998
  • 제1세대 니켈계 단결정 초합금인 CMSX 6를 사용하여 셀렉타법으로 진공 정밀주조하여 단결정을 제작하였다. 주형온도 약 150$0^{\circ}C$, 주입온도 약 163$0^{\circ}C$와 용탕 주입 직후 주형을 2.5mm/분 속도로 하강시켜 단결정을 성장시켰다. 단결정 주조조직에서 기지와 공정조직은 ${\gamma}$' 석출물(Ni$_3$(Al, Ti)) 모양과 크기에 따라 각각 모두 두영역으로 구분되었으며, 공정조직의 Ti함랗은 기지보다 높았다. 즉, EPMA 및 CBED 분석 등으로 ${\gamma}$' 석출물을 분석한 결과, 기지내의 ${\gamma}$'은 크기가 0.5~0.7$\mu\textrm{m}$ 이하이며 화학조성상 Ni$_3$Al에 가까웠으며 격자구조도 Ll$_2$를 나타내었다. 반면에 공정조직에 가까울수록 ${\gamma}$' 크기는 1.0$\mu\textrm{m}$보다 컸으며, 모양도 판상형의 거대한 모양으로 바뀌었다. 화학조성 또한 Ni$_3$Ti에 가까웠으며 격자구조도 D $O_{24}$를 나타내었으므로 수지상과 공정조직의 ${\gamma}$' 석출물은 화학조성 및 격자구조가 상이함을 알 수 있었다.

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