• Title/Summary/Keyword: Molds

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금속분말 강화수지를 이용한 쾌속금형 제작 (Rapid Tooling by Using Metal Powder Reinforced Resin)

  • 김범수;정해도;배원병
    • 대한기계학회논문집A
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    • 제24권1호
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    • pp.1-6
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    • 2000
  • As dies and molds have become more and more complicated in the recent years, the demand for lower cost and shorter production time is also growing stronger. Rapid prototyping and Tooling technologies are expected to be used for more rapid and lower cost tool fabrication. However the rapid tooling methods have not yet reached the level of application to the manufacturing of metallic dies and molds which require high dimensional accuracy. As the rapid tooling technology, there are the slurry casting, the powder casting, the direct laser sintering, and so on. Generally, in the slurry casting, the alumina powder and the water soluble phenol were mainly used. However, the mechanical properties of the phenol were not good enough to apply to molds directly. In this study, pure epoxy and two types of aluminium powder reinforced resin are applied to the slurry casting. The mechanical and thermal properties are better than phenol because the epoxy is the thermosetting resin. And mechanical characteristics such as shrinkage rate, hardness, surface roughness are measured for the sake of comparison. Metal powder reinforced resin molds are better than the resin tool form the viewpoint of shrinkage rate and hardness. Finally, it has been shown that the application possibility of this process is high, because the manufacturing time and cost savings are significant.

계피추출물의 부패미생물에 대한 항균특성과 식품보존효과 (Antimicrobial Characteristics Against Spoilage Microorganisms and Food Preservative Effect of Cinnamon (Cinnamomum cassia Blume) Bark Extract)

  • 정은탁;박미연;이은우;박욱연;장동석
    • 생명과학회지
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    • 제8권6호
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    • pp.648-653
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    • 1998
  • 1. 포장 또는 비포장의 부패된 어육연제품에서 분리된 미생물의 대부분(약 98%)은 Bacillus속을 비롯한 세균류였다. 특히 비포장어묵제품에서는 곰팡이도 약 0.1%검출되었다. 이들 부패미생물에 대한 계피추출물의 최저증식억제농도는 세균과 곰팡이에 대하여 각각 160~640$\mu\textrm{g}$/$m\ell$과 40~80$\mu\textrm{g}$/$m\ell$으로 나타났다. 2. 흰살어묵의 원료 배합시 계피추출물을 0.5% 첨가하면 첨가하지 않은 것에 비하여 $25^{\circ}C$에서 보존기간이 2일 연장되었다. 또한, 계피추출물과 ethanol을 1 : 3으로 혼합한 액을 튀김어묵표면에 분무한 것은 ethanol만 분무한 대조구에 비하여 곰팡이 발육이 2일간 지연되었다. 3. 샌드위치와 찹쌀떡의 표면에 계피추출물과 ethanol을 1 : 1 비율로 혼합한 액을 분무하여 $25^{\circ}C$에서 저장하면 곰팡이 발육이 대조구에 비하여 보존기간이 각각 5일과 7일정도 연장되었다.

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고속전철 내·외장재용 알루미늄 합금의 압출 금형 개발 및 압출 조건의 제어 (Extrusion Die Development of Interior & Exterior Parts for High Speed Train on Aluminum Alloys and Controls of Extrusion Conditions)

  • 김기주
    • 한국산학기술학회논문지
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    • 제19권7호
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    • pp.50-55
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    • 2018
  • 압출기술에서 중요한 것은 금형의 설계 및 제작이며, 원하는 형태의 압출이 원활히 이루어지는 동시에 금형의 수명을 최대한 연장하고 효율성을 높이기 위한 금형의 설계가 필수적이다. 압출 온도, 압출 속도 등이 압출시의 주된 변수이며, 압출비 및 재료의 물성, 압출 형태에 따라 각기 다른 조건이 부가되어야 한다. 본 연구에서는 고속전철 내외장재 부품용 알루미늄 6xxx 계열 주조 합금의 압출공정에 대해 연구하였다. 6063, 6061, 6N01, 6005, 5083 and 6060 알루미늄 합금의 압출 금형 단면을 설계하였으며 이에 대한 실험을 실시하였다. 또한, 빌렛온도, 압출온도 및 재료의 변화에 따른 압출 압력과 같은 압출 조건들을 분석하였다. 6063 알루미늄 합금이 가장 낮은 온도와 압력에서 압출이 가능한 반면 6061 합금은 가장 높은 온도와 압력에서 압출이 가능하였다. 이들 실험결과로부터 수립된 조건들을 이용하여 성공적인 압출제품을 제조할 수 있었다.

쾌속 3차원 조형법을 이용한 시작기술 및 시작금형 (Development of Prototyping and Die/Mold Manufacturing Technology using Rapid Prototyping(SLA))

  • 박근;이상찬;정준호;양동열;윤재륜
    • 대한기계학회논문집A
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    • 제20권5호
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    • pp.1582-1589
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    • 1996
  • Rapid prototyping is a new prototyping technology which produces three dimensional part models directrly from CAD data and has been extensively applied to various manufacturing processes. There are many types of rapid prototyping systems due to their building principles and materials. In this work, Stereolithography Appaaratus(SLA) which is the most widely-used rapid prototyping system is introduced to achieve die/mold technology innovation. For the purpose, the prototyping technology using SLA is developed such that patterns of which shapes are quite complicated are successfully produced with high accuracy. Using these patterns, prototype die/molds are efficientrly manufactured; a turbocharger rotor, a fan and a wheel patterns, prototype die/molds are efficienterly manufactured ; a turbochager rotor, a fan and a wheel pattern are made, and the molds of the investment casting, the injection molding and the die casting are manufactured respectively. The casting products are produced using these molds and it turns out that these methods are quitre effective for manufacturing products of complicated geometry from the viewpoint of efficiency and productivity.

소결조건이 지르콘 쉘 몰드의 기계적 특성에 미치는 영향 (Effect of Sintering condition on Mechanical Properties of Zircon Shell Molds)

  • 김재원;김두현;서성문;조창용;최승주
    • 한국재료학회지
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    • 제9권9호
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    • pp.865-871
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    • 1999
  • 지르콘 쉘 몰드를 제조하여 소결 온도 및 시간에 따른 소결거동이 기계적특성에 미치는 영향을 관찰하였다. $1000^{\circ}C$에서 1.5시간동안 소결 한 쉘 몰드의 1차 코팅 표면층에서 미세균열의 크기 및 수가 극대화되었으며 소결온도 및 시간이 증가할수록 상온강도와 기공의 비표면은 감소하였다. 1차 소결 후 $1500^{\circ}C$에서 4시간동안 소결 처리한 주형의 고온변형거동은 백업층과 하중의 역방향으로 스터코와 지르콘 슬러리의 경계면을 따라 변형이 발생하였다. 1차 코팅층에서 알루미나 스터코와 지르콘 슬러리의 열팽창계수 차이와 백업 코팅층에서 지르콘 슬러리간의 입도 차이가 고온변형시험 중 역변형을 일으킨 것으로 판단된다.

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중남부 삼림 지역에서의 세포성 점균의 출현과 분포 (Cellular Slime Molds in Forest Soils of Central Areas of Korea)

  • 박미아;장남기
    • 아시안잔디학회지
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    • 제10권3호
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    • pp.213-230
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    • 1996
  • A study of occurrence and distribution of cellular slime molds(CSMs) in forest soils of central areas of Korea was carried out. Samples for CSMs isolation were collected from 4 study sites; Mt.Kyeryong, Mt. Taebaek, Mt. Sobaek and Mt. Sokri. In Mt. Kyeryong, six species were found. These were Dictyostelium fasciculatum, D.firmibasis, D. mucoroides, D. minutum, D. brefeldianum and Polysphondylium pallidum. The average number of species isolated at one site was 0.75, and average density(clones /g soil) was 292. The results of soil sample analyses were that the concentration of Pb was higher than any other areas. In Mt. Taebaek, seven species were found; D. fasciculatum, D.firmibasis, D. mucoroides, D. miuutum, P.pallidum. P. violaceum, P. candidum. The average number of species isolated at one site was 2.3,and average density was 1,108. Based on importance values calculated from study sites within each of three elevation ranges, several of the more widely distributed and abundant species have distribution patterns that show a response to elevation. In Mt. Sobaek, eleven species were found. These were D. fasciculatum. D.firmibasis, D. mucoroides, D. miuutum, D. brefeldianum, D. crassicaule,D. deminutivum, D. implicatum, P. pallidum. P. violaceum and P. candidum. The average number of species isolated at one site was 3, and average density was 793. Species diversity appeared to be the highest in this area. In Mt. Sokri, six species were found. These were D. fasciculatum. D. mucoroides, D. minutum, D. purpureum, P. pallidum. and P. violaceum. The average number of species isolated at one site was 2.4 and average density was 858. It was noticeable that D.purpureum were much more comrnonly found in this pinus evergreen forest. Key words: Cellular slime molds(CSMs), Importance value, Elevation, Average number of species, Average density.

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Aflatoxin과 그 생성(生成)에 관련되는 주요인(主要因) (Aflatoxin: Factors Affecting Aflatoxin Production)

  • 박건영
    • 한국식품영양과학회지
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    • 제13권1호
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    • pp.117-126
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    • 1984
  • Aflatoxins are toxic and carcinogenic secondary metabolites which are produced by trains of A. flavus and A. parasiticus during their growth on foods and feedstuffs. Aflatoxins are a group of closely related heterocyclic compounds of which $B_1$, $B_2$, and $G_2$ are the major members. Aflatoxins are synthesized via a polyketide pathway in which the general steps are acetate, an-thraquinones, xanthone and aflatoxins. Aflatoxin formation is favored by high moisture or high $a_w$(0.95${\sim}$0.99). The limiting $a_w$ for aflatoxin production on agricultural commodities is 0.83. Optimum temperature for aflatoxin production by the molds is $25{\sim}30^{\circ}C$ and the incubation time for the maximum production of the toxin is 7${\sim}$15 days. The limiting temperatures for aflatoxin production are ${\leq}7.5^{\circ}C\;and\;\geq40^{\circ}C$. Cycling temperatures may or may not stimulate aflatoxin production depending on the amplitude of cycling, substrate and strains of molds. Aflatoxin pro-ducing molds are aerobic organisms and thus have a requirement for oxygen. A decreasing $O_2$ concentration and/or increasing concentrations of $CO_2$ or $N_2$ depress the mold growth and aflatoxin formation. A. flavus grows competitively or associatively in the presence of other microorganisms and occasionally loses the competition with other microorganisms. Some lactic acid bacteria have been shown to reduce growth and aflatoxin production by A. parasiticus. Carbon source is the most important nutritional factors affecting aflatoxin formation by the molds. Sucrose, fructose and glucose are the most favorable carbon sources. Food substrates of plant derived products which have high carbohydrate content such as agricultural commodities and their products are most vulnerable to contamination by aflatoxins.

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CFRP 긴장재용 부착형 정착 장치의 강관 몰드 제원에 따른 정착 성능 실험 연구 (An Experimental Study on the Performance of Bond-Type Anchorage Systems with Various Dimensions of Steel Mold)

  • 정우태;박영환;박종섭
    • 콘크리트학회논문집
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    • 제23권3호
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    • pp.257-264
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    • 2011
  • 이 연구는 부착형 정착 장치를 갖는 CFRP(carbon fiber reinforced polymer) 긴장재의 정착에 관한 실험 연구이다. 적절한 채움재를 도출하기 위해 예비 실험을 수행하였고, 에폭시 또는 콘크리트 모르타르와 같은 5종의 재료가 채움재로 사용되었다. 실험 결과 무수축 모르타르를 사용한 시편에서 최대 인장강도를 보이므로 이 연구에서는 CFRP 긴장재용 강관 몰드의 채움재로써 무수축 모르타르를 결정하였다. 예비 실험으로 도출된 채움재를 이용하여 강관 몰드의 적정 제원을 도출하기 위해 외경, 두께 및 길에 대한 추가 실험을 수행하였다. 이 실험을 통해 무수축 모르타르를 사용한 강관 몰드의 적정 제원이 도출되었고, 이러한 제원의 강관 몰드로 정착된 CFRP 긴장재는 안정적인 인장 성능을 보였다.

보론강 고온전단공정에서 전단속도 및 메커니즘에 따른 전단면 특성 파악에 관한 연구 (A study on the characterization of shear surface according to shear rate and shear mechanism in high temperature shear process of boron steel)

  • 전용준;최현석;이환주;김도언
    • Design & Manufacturing
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    • 제11권2호
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    • pp.37-41
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    • 2017
  • With light vehicle weight gradually becoming ever more importance due to tightened exhaust gas regulations, hot-stamping processing using boron alloyed steel is being applied more and more by major automobile OEMs since process assures both moldability and a high strength of 1.5 GPa. Although laser trimming is generally applied to the post-processing of the hot-stamped process with high strength, there have been many studies of in-die hot trimming using shear dies during the quenching of material in order to shorten processing times. As such, this study investigated the effects of the Shear rate and Shear mechanism on shear processes during the quenching process of hot-stamping material. In case of pad variable, padding force is very weak compared with shear force, so it does not affect the shear surface. In case of shear rate, the higher the shear at high temperatures and the higher the friction effect. As a result the rollover and the fracture distribution decreased, and the burnish distribution increased. Therefore, it is considered that the shear quality is guaranteed when high shear rate is applied in high temperature shear process.

레이저 적층조형을 이용한 P21 툴 스틸과 Cu 간 기능성 경사 복합재의 제작 (Fabrication of Functionally Graded Materials Between P21 Tool Steel and Cu by Using Laser-Aided Layered Manufacturing)

  • 정종설;신기훈
    • 대한기계학회논문집A
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    • 제37권1호
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    • pp.61-66
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    • 2013
  • 적층조형 방법의 개발로 열전도성 금형 혹은 형상적응형 냉각회로를 구비한 금형의 제작이 가능하게 되었다. 금형의 재질로 치수변화가 적은 P21 툴 스틸이 널리 사용되고 있지만, 열전도율이 낮기 때문에 냉각효율은 높지 않다. 이러한 점에서 열전달 효율을 극대화 시킬 수 있는 방법으로 P21 스틸과 구리(Cu)를 기능적으로 혼합한 기능성 경사 복합재(FGM)를 사용하는 방법이 검토되고 있다. 본 논문에서는 FGM 구조를 가지는 금형의 적층조형을 위한 예비연구로 P21-Cu 간의 1 차원 FGM 을 DMT 장비를 이용하여 제작하고, 열전달 관련 물성치를 평가하였다.