• Title/Summary/Keyword: Molding system design

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Multiple Axes Position Synchronizing Control of Hydraulic-Cylinder Load System for Clamping Process (클램핑 공정을 위한 유압실린더-부하계의 다축 위치 동기제어)

  • Cho, Seung Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.1
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    • pp.51-57
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    • 2014
  • This paper presents a synchronizing adaptive feedforward control for clamping servomechanism of injection molding machines. Based on MBS, virtual design model has been developed for a direct forcing clamping mechanism. A synchronizing controller is designed and combined with adaptive feedforward control to accommodate mismatches between the real plant and the linear plant model used. From tracking control simulations, it is shown that significant reduction in position tracking error is achieved through the use of proposed control scheme.

A Study on Developing the Designs of Handle for Personal Locker (개인사물함 손잡이 디자인개발 연구)

  • Cho, Sook-Kyung
    • Journal of the Korea Furniture Society
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    • v.27 no.2
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    • pp.104-110
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    • 2016
  • The aim of this study is to develop and suggest the handle for lockers according to the design process which are used for keeping of student's personal stuffs such as books, writing implements and gym uniform in elementary, middle and high school and university as well. This includes the design development for ILGUMTUR which is specialized for office furniture, but does not own the intellectual property right yet. The design concept based on the domestic locker market survey is recessed handle at low- to intermediate price and it's material should be plastic what is solid and light. The lock system should be constructed by molding process and the name plate can be exchanged every time the owner of locker changes. Contrary to the right angle of it's external appearance, the handle of the locker is designed to be softly round and the simplicity is pursued for an easy production. On the basis of this design concept the sketch has been drawn and upgraded in full by 3D-rendering. Then the mock-up has been completed by 3D printer and ILGUMTUR has obtained a patent for the locking system based on the rotation of 2 circles.

Seismic Performance Evaluation of Externally Reinforced Panel Water Tank Using Shaking Table Tests (진동대 실험을 통한 외부보강형 판넬조립식 물탱크의 내진성능평가)

  • Park, Se-Jun;Won, Seong-Hwan;Choi, Moon-Seock;Kim, Sang-Hyo;Cheung, Jin-Hwan
    • Journal of the Earthquake Engineering Society of Korea
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    • v.17 no.4
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    • pp.151-157
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    • 2013
  • In this study, an externally reinforced structural system for SMC(Sheet Molding Compound) panel water tank, designed according to the Japanese design code, is experimented to evaluate its seismic performance. The test tank is 3m long, 2m wide and 3m high, considering the capacity and size of the shaking table. The measured hydrodynamic pressures are found to be approximately 70% of the Japanese design code values. It may be partially due to the convex shape effect of the unit panels. The analytical results of externally reinforced system based on the measured dynamic water pressures are found in good agreement with the test results. If the design hydrodynamic pressures are estimated properly, the proposed analytical model for the externally reinforced water tank becomes a useful design tool and the Japanese design code is found to provide a safe design for the external frames of SMC panel water tank.

CG Application in Two-Dimensional Desingn Practive (평면디자인 연습에서의 CG응용)

  • 용영무
    • Archives of design research
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    • v.13
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    • pp.105-113
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    • 1996
  • The great development of the modern science enables the information technology including computer to be promoted, which has the great effects on the whole design field. Most of all, the computer has the feature to express the mathmatical formular through the logic and system, which is being used very efficiently in the design work. CG application to the two-dimensional design may be limited in promoting the basic ability synthetically through the direct and molding experience for its attribute, however, it is possible to create the effects on the different level in addition to those from the traditional skill. In particular, we should keep the fact in mind that the CG application in the design field will be able to accomplish the object only under understanding the attributes and functions for it to have. We should carry out the task to agree with. First, it is necessary to develop the various study on the educational environment to make the process to solve the problems and to promote the effects of the educational media in teaching design with the CG application. This study would make plans to approach that the computer can be utilized for the main method to create design despite of being limited in some point. Moreover, it suggests the possibility for the CG application in the course of building up and motiving the models by applied the basic system, which enables the computer to be applied centering around the composition of geometry pattern of the basic course of the two-dimensional design.

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A Case-based Decision Support Model for The Semiconductor Packaging Tasks

  • Shin, Kyung-shik;Yang, Yoon-ok;Kang, Hyeon-seok
    • Proceedings of the Korea Inteligent Information System Society Conference
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    • 2001.01a
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    • pp.224-229
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    • 2001
  • When a semiconductor package is assembled, various materials such as die attach adhesive, lead frame, EMC (Epoxy Molding Compound), and gold wire are used. For better preconditioning performance, the combination between the packaging materials by studying the compatibility of their properties as well as superior packaging material selection is important. But it is not an easy task to find proper packaging material sets, since a variety of factors like package design, substrate design, substrate size, substrate treatment, die size, die thickness, die passivation, and customer requirements should be considered. This research applies case-based reasoning(CBR) technique to solve this problem, utilizing prior cases that have been experienced. Our particular interests lie in building decision support model to aid the selection of proper die attach adhesive. The preliminary results show that this approach is promising.

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Force Synchronizing Control for AC Servomotor-Ball Screw Driven Injection Unit (AC서보모터-볼스크루 구동 사출장치의 힘 동기제어)

  • Cho, S.H.
    • Journal of Drive and Control
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    • v.12 no.2
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    • pp.14-20
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    • 2015
  • This paper focuses on the issue of force synchronizing control for the injection servomechanism of injection molding machines. Prior to the controller design, a virtual design model was developed for the injection mechanism with an AC servomotor-ball screw. A synchronizing controller is designed and combined with the PID control to accommodate the mismatches between the real plant and the linear model plant used. Due to the plant uncertainty, the stiffness and the damping of the mechanism were considered. From the tracking control simulations based on the virtual design model, it is shown that a significant reduction in force synchronizing error is achieved through the use of a proposed control scheme.

Accuracy Improvement of Output in Projection Stereolithography by Optimizing Projection Resolution (전사방식 광조형 시스템의 해상도 최적화를 통한 출력물의 정밀도 향상)

  • Kim, Yeong-Heum;Kim, Kyu-Eon;Lee, Chibum
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.24 no.6
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    • pp.710-717
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    • 2015
  • Projection stereolithography is an additive manufacturing method that uses beam projection to cure the photo-reactive resin used. The light source of a cross-section layer-form illuminates photo-curable resin for building a three-dimensional (3D) model. This method has high accuracy and a fast molding speed because the processing unit is a face instead of a dot. This study describes a Scalable Projection Stereolithography 3D Printing System for improving the accuracy of the stereolithography. In a conventional projection 3D printer, when printing a small sized model, many pixels are not used in the projection or curing. The proposed system solves this problem through an optical adjustment, and keeps using the original image as possible as filling the whole projection area. The experimental verification shows that the proposed system can maintain the highest level of precision regardless of the output size.

Design of Runner System and Prediction of Moving Distance of the Screw for the Improvement of Formability of a Housing Part of Small-Size Air Cleaner (소형 공기청정기 하우징의 성형성 향상을 위한 런너시스템 설계 및 스크류 전진 거리 예측)

  • Kim, Dong-In;Lee, Ho-Jin;Ahn, Dong-Gyu
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.12
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    • pp.1021-1030
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    • 2016
  • The runner system of the injection mould and the injection volume of the injection molding process greatly affect the quality of the produced part. The goal of this paper is the design of the runner system and the prediction of the injection volume for the injection moulding of a housing part of small-size air cleaner to improve the formability through the three-dimensional injection moulding analysis. The effects of the runner system of the mould on the injection moulding characteristics are investigated. From the results of the investigation, a proper design of the runner system with uniform filling characteristics and the minimized defect formation is obtained. In addition, the influence of the moving distance of the screw on filling characteristics, weldline formation and deformation characteristics is examined. From the results of the examination, an appropriate moving distance of the screw for the housing part of small-size air cleaner is estimated.

Development of a 3D CAD Program for Standard Parts and Mold Base of Injection Mold Using Pro/ENGINEER (Pro/ENGINEER를 이용한 사출금형의 표준부품 및 몰드베이스 자동생성 3D CAD 프로그램 개발)

  • Pack, Pil-Ju;Kim, Kwan-Woo;Kim, Jong-Won;Han, Ki-Beom;Lee, Hyeon-Chul;Cho, Hae-Yong
    • Journal of Advanced Marine Engineering and Technology
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    • v.33 no.2
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    • pp.304-312
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    • 2009
  • Automated design system of injection mold was developed in this study. Shapes of mold parts and mold base were defined according to standards of mold components and database modules of mold components were built. And then an automation program of mold design was developed by the user definition features, family table and Pro/Program of Pro/Engineer. The automatic production divided into mold base and standard parts was manipulated to manufacture parts meeting the design requirements and the selected parts were changed in size and shape to meet the design goals. The mold design was also carried out to have organic relations and be easy in case of a change to the mold part or mold base. As a result, it is possible to design the mold efficiently and conveniently modify the designed mold parts and base by using the developed automated design system in this study.

A Study on the Geometric Body Design for a 3"-PFA-lined Plug Valve using CAD Softwares (CAD 소프트웨어를 활용한 3인치 PFA 라이닝 플러그 밸브 본체의 형상설계)

  • Kang, Shin-Han
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.32 no.1
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    • pp.85-93
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    • 2009
  • In this paper, the geometric design for the body of a 3"-PFA-lined plug valve is concerned, and body model which has less deformed PFA-resin after infection molding process is proposed. A CAE software is used to simulate the deformation due to heat in cooling. To reduce the deformation, some small shapes are added to PFA-resin surfaces related on wall of the valve housing. And thermal stress simulation with FEM methodology is followed after that. Also, the 3D-CAD package is used during the design processes. In this study, I tried to present the possibility to use the FEM analysis in the solid modeling process. So, the design engineer will be able to use analysis package effectively on his job within the limited range.