• 한국분말재료학회지
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• 제9권4호
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• pp.251-260
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• 2002

In the viscosity measurement of PIM feedstock, slip correction methods require a number of experiments and produce a high level of error. In this study, a rotational rheometer with a parallel-discs configuration having different surface roughness was tried to minimize the effect of the slip phenomenon. Disc surface was prepared in 3 different roughness conditions - a smooth and 2 roughened surfaces. Results with the roughened surfaces were compared with the results obtained with a slip correction method. Relationship between powder characteristics such as size and shape and a surface roughness of the disc was examined for feedstock of 4 different powders with a same binder. As results, the effect of the slip phenomenon could be sufficiently minimized on the roughened surface in most cases. However, the effect of the slip phenomenon could not be sufficiently minimized for feedstock of a round-particular-shape powder and in the case of very narrow gap size.

• 드라이브 ㆍ 컨트롤
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• 제11권2호
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• pp.9-15
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• 2014

This paper deals with the issue of force synchronizing control for the clamping servomechanism of injection molding machines. Prior to the controller design, a virtual design model has been developed for the clamping mechanism with hydraulic systems. Then, a synchronizing controller is designed and combined with an adaptive feedforward control in order to accommodate the mismatches between the real plant and the linear model plant used. As a disturbance, the leakage due to the ring gap with relative motion in the cylinder has been introduced. From the robust force tracking simulations, it is shown that a significant reduction in the force synchronizing error is achieved through the use of a proposed control scheme.

• 유변학
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• 제11권1호
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• pp.57-65
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• 1999

분말사출재의 항복응력을 효과적이고 간단한 방법으로 측정하기 위해서 수차 장치를 사용한 항복응력 측정장치를 개발하였다. 수차 방식은 벽면 미끄러짐을 고려할 필요가 없는 장점이 있으나 전단률에 따른 점도 변화 측정에는 사용할 수 없는 단점도 있다. 수차 장치의 타당성 검토를 선형유체를 사용하여 검증하였으며, 수차 장치의 양단에서 나타나는 오차도 실험적으로 확인하였다. 분말 현탁액의 일반적인 특징이라고 여겨지는 항복 시 발생하는 순간 최대 토오크는 측정 장치의 제어기 특성에 따른 영향이 큰 것을 확인하고 안정 토오크 영역을 항복응력 계산의 기준으로 결정하였다. 측정되는 토오크에서 수차의 회전 저항에 따른 효과를 제거하기 위해 다양한 속도에서 측정된 토오크를 선형함수로 근사하여 회전 속도가 없을 때의 토오크를 얻었다. 측정 방법의 일반적인 검증을 위해 텅스텐 카바이드 분말과 왁스계 바인더를 이용한 분말사출재의 항복응력을 온도와 분말 충전률 변화에 따라서 측정하였다.

• 한국산학기술학회논문지
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• 제15권11호
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• pp.6464-6471
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• 2014

웨이퍼 단위의 렌즈를 성형 시 일반적으로 UV경화 방식을 사용한다. 이 경우 발생될 수 있는 문제점은 크게. 경화후 이형과정에서 성형 렌즈의 금형 고착문제, 경화 공정 중 발생하는 소재의 수축 현상으로 렌즈간의 형상 오차 발생 및 웨이퍼 단위의 변형, 위치별 렌즈 형상 편차 발생, 웨이퍼 양면의 렌즈 형상 및 센터 정렬 오차 등이다. 이중 UV경화 과정에 직접적인 영향을 받는 것은 형상 오차 및 변형으로 그 요인은 UV 조사 균일성, UV 강도에 대한 경화도, UV 경화 소재의 수축 특성이다. 따라서 소재에 대한 경화 모델링 수립 및 경화 반응에 따른 수축율과 물성 변화에 대한 이론정립이 필요하다. 또한 이러한 모델링을 해석에 구현할 수 있는 해석 툴 개발이 필요하다. 본 연구에서는 Comsol을 이용하여 수립된 모델링을 반영하고 이를 통하여 웨이퍼 단위 렌즈의 성형 공정에 대한 해석 기법을 제안하였다. 이를 통해 7.2mm에 대한 누적 공차값을 실제 성형 공정 후 결과($0.149{\mu}m$)과 비교하여 제안한 해석 방법에 의한 결과($0.215{\mu}m$)을 비교, 검증을 수행하였으며 이를 통하여 UV경화 공정 후 변형에 대한 해석 가능성을 확인하였다.

• Design & Manufacturing
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• 제16권3호
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• pp.9-15
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• 2022

In order to reduce the manufacturing costs of the glass lens, it is necessary to manufacture a lens using a UV curable resin or a thermosetting resin, which is a curable material, in order to replace a glass lens. In the case of forming a lens using a thermosetting material, it is necessary to form several lenses at once using the wafer-level lens manufacturing technologies due to the long curing time of the material. When a lens is manufactured using a curable material, an error in the shape of the lens due to the shrinkage of the material during the curing process is an important cause of defects. The major factors for these shape errors and deformations are the shrinkage and the change of mechanical properties in the process of changing from a liquid material during curing to a solid state after complete curing. Therefore, it is necessary to understand the curing process of the material and to examine the shrinkage rate and change of physical properties according to the degree cure. In addition, it is necessary to proceed with CAE for lens molding using these and to review problems in lens manufacturing in advance. In this study, the viscoelastic properties of the material were measured during the curing process using a rheometer. Using the results, Rheological investigation of cure kinetics was performed. At the same time, The shrinkage of the material was measured and simple mathematical models were created. And using the results, the molding process of a single lens was analyzed using Comsol, a commercial S/W. In addition, the experiment was conducted to compare and verify the CAE results. As a result, it was confirmed that the shrinkage rate of the material had a great influence on the shape precision of the final product.

• The Journal of Advanced Prosthodontics
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• 제15권1호
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• pp.22-32
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• 2023

PURPOSE. Digital technology has enabled improvements in the fitting accuracy of denture bases via milling techniques. The aim of this study was to evaluate the trueness and precision of digital and analog techniques for manufacturing complete dentures (CDs). MATERIALS AND METHODS. Sixty identical CDs were manufactured using different production protocols. Digital and analog technologies were compared using the reference geometric approach, and the Δ-error values of eight areas of interest (AOI) were calculated. For each AOI, a precise number of measurement points was selected according to sensitivity analyses to compare the Δ-error of trueness and precision between the original model and manufactured prosthesis. Three types of statistical analysis were performed: to calculate the intergroup cumulative difference among the three protocols, the intergroup among the AOIs, and the intragroup difference among AOIs. RESULTS. There was a statistically significant difference between the dentures made using the oversize process and injection molding process (P < .001), but no significant difference between the other two manufacturing methods (P = .1227). There was also a statistically significant difference between the dentures made using the monolithic process and the other two processes for all AOIs (P = .0061), but there was no significant difference between the other two processes (P = 1). Within each group, significant differences among the AOIs were observed. CONCLUSION. The monolithic process yielded better results, in terms of accuracy (trueness and precision), than the other groups, although all three processes led to dentures with Δ-error values well within the clinical tolerance limit.

• 한국광학회지
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• 제11권2호
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• pp.73-79
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• 2000

사출성형법으로 제조된 $fheta$렌즈를 주사렌즈로 상요하는 Laser Scanning Unit의 주주사 및 부주사 방향의 빔경을 측정했다. 주주사 빔경의 경우 $62muextrm{m}$~ $68\mu\textrm{m}$로써 설계치와 유사한 성능을 보이지만 부주사 빔경의 경우 $78\mu\textrm{m}$~$115\mu\textrm{m}$로써 꽤 큰 빔경편차( $37\mu\textrm{m}$)를 나타내었다. 사출성형렌즈에서는 냉각.고화시 수축에 의한 형상오차와 불균일 냉각에 의한 내부왜곡(복굴절)이 발생하게 되는데, 이는 결국 파면수차(빔경확대)를 발생시키게 되고 결국 레이저프린터의 화상열화로 나타나게 된다. 본 논문에서는 부주사 빔경편차의 주요인을 밝혀내기 위해 복굴절(편광비) 및 $f\theta$렌즈의 비구면 형상을 측정하였다. 그리고 측정된 비구면 형상치를 CODE-V(미국 ORA사의 광학설계 프로그램)에 입력하여 부주사 상면만곡을 계산하고, 이와 설계 초점심도를 비교.분석함으로써 복굴절이 부주사 빔경편차의 주요인임을 알 수 있었다.

• Design & Manufacturing
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• 제10권2호
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• pp.18-23
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• 2016

Injection molded thermoplastic parts may need to be coated to facilitate paint adhesion, or to satisfy other surface property requirements, such as appearance, durability, and weather resistance. In this paper, a two-component polyurethane metering system was developed for the simultaneous injection and surface coating of a plastic substrate. The system was composed of storage tanks, feed pumps, axial piston pumps, mixing head. The tank was designed to be double-jacket structured and fabricated for polyol and isocyanate, respectively. A temperature chamber was used to maintain the material temperature to be $80^{\circ}C$ during flowing from storage tank to mixing head. Inside the chamber, feed pump, low pressure filter, high pressure pump, high pressure filter, pressure sensor, flow meter were installed. A mixing head of L-type was used for homogeneous mixing of polyol and isocyanate. Inside the mixing head, a cartridge heater and a temperature sensor were installed to control the temperature of the materials. The flow rate of axial-piston pump was controlled by using closed-loop feedback control algorithm. The input flow-rates were compared with the measured values. The output error was 6.7% for open-loop control, whereas the error was below 2.2% for closed-loop control. In addition, the pressure generated through mixing-head nozzle increased with increasing flow rate. It was found that the pressure drop between metering pump and mixing-head nozzle was almost 10 bar.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2005년도 춘계학술대회 논문집
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• pp.199-202
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• 2005

High speed milling process is emerging as an important fabrication process benefits include the ability to fabricate micro and meso-scale parts out of a greater range of materials and with more varied geometry. It also enables the creation of micro and meso-scale molds for injection molding. Factors affecting surface roughness have not been studied in depth for this process. A series of experiments has been conducted in order to begin to characterize the factors affecting surface roughness and determine the range of attainable surface roughness values for the high speed milling process. It has previously been shown that run-out creates a greater problem for the dimensional accuracy of parts created by high speed milling process. And run-out also has a more significant effect on the surface quality of milled parts. The surface roughness traces reveal large peak to valley variations. This run-out is generated by spindle dynamics and tool geometry. In order to investigate the relationship between tool setting errors and surface roughness end tilted mills were used to cut aluminum samples. The results indicate that tool setting errors have significant effects on surface roughness and cutting forces.

• 한국광학회지
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• 제10권5호
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• pp.364-368
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• 1999

일반적으로 LSU(Laser Scanning Unit)는 LD모듈(Laser Diode, 콜리메이팅 렌즈, 슬릿), 실린더 렌즈 고속회전하는 PM(Polygon Mirror), f$\theta$렌즈와 같은 광부품들과 이들을 취부하는 Housing으로 구성되어져 있다. 먼저 본 논문에서는 당사에서 자체적으로 광설계된 LSU 시작품(시작(試作品)을 측정/평가하기 위해 평가항목들에 관해 살펴 보았다. 당사에서 시제작된 LSU의 특징은 LSU의 핵심부품인 f$\theta$렌즈가 2단가압형 저압사출방식으로 제작되었다는 것이다. LSU의 평가항목들은 BSH(Beam Scan Head)를 LMC(Linear Motion Controller)위에 장착해서 비교적 간단히 측정 할 수 있었고, 측정결과 600DPI(Dots Per Inch) 성능을 만족함을 확인할 수 있었다.