• 마이크로전자및패키징학회지
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• 제20권3호
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• pp.37-44
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• 2013

유연 솔더가 실장된 패키지와 무연 솔더가 실장된 패키지의 온도에 따른 변형 거동은 솔더 자체의 물성치 뿐만 아니라 패키지를 구성하는 재료의 물성치에도 큰 영향을 받는다고 알려져 있다. 본 논문에서는 스트레인 게이지의 온도특성을 이용하여 미지 재료의 열팽창계수를 결정하는 방법을 정립하고, 반도체 패키지 몰딩 화합물의 열팽창계수를 실험적으로 구하였다. 탄소강과 알루미늄 시편을 기준 시편으로 사용하고 스트레인 게이지 측정을 통하여 온도에 따른 유연 솔더용 몰딩 화합물과 무연 솔더용 몰딩 화합물의 열팽창계수를 구하고, 무아레 간섭계를 이용하여 비접촉적으로 열팽창 계수를 측정하여 결과를 비교하였다. 기준 시편에 따른 두 가지 스트레인 게이지 실험 결과와 무아레 실험 결과가 잘 일치하여서 실험방법에 신뢰성이 있는 것을 보였다. 유연 솔더용 몰딩 화합물의 경우에는 열팽창계수가 온도에 관계없이 약 $15.8ppm/^{\circ}C$로 측정되었고, 무연 솔더용의 경우에는 $100^{\circ}C$이하의 온도에서 몰딩 화합물의 열팽창계수는 약 $9.9ppm/^{\circ}C$이었으나 $100^{\circ}C$이상에서는 온도가 증가함에 따라 열팽창계수가 급격하게 증가되어 $130^{\circ}C$에서는 $15.0ppm/^{\circ}C$의 값을 가졌다.

• 한국기계가공학회지
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• 제19권6호
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• pp.36-42
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• 2020

Nowadays, the touch screen panel (TSP) cover glass for mobile smart devices is being developed with a curved glass shape due to different design requirements. Because the sizes of mobile smart devices continue to increase, there has also been a great increase in the demand for large-area curved glass greater than 20 inches. In this study, heat and fluid flow analysis using CFD was performed to optimize the heating surface temperature distribution of the large curved glass formation system. Five cooling water flow paths in the cooling block were designed and analyzed for each case. A function that can quantitatively calculate the temperature uniformity of the heating surface was proposed and these values were obtained for the five models. The temperature distributions of the heating surface and the energy consumption of the heating system were also compared and comprehensively analyzed. Based on the analysis results of the five different cooling channel path models, the optimal path design could be presented.

• Design & Manufacturing
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• 제6권1호
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• pp.1-4
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• 2012

Plastic products are producted more than 70% of total processes in the injection molding. The injection molding process has 4 processes such as filling, packing, cooling and ejecting. It spends most of times in the cooling process. Therefore, it is important to control the mold temperature in producing plastic products. The time and system of cooling affect the product's quality and productivity. Especially, cooling time has about 60% of total injection cycle time. Therefore, we can improve a productivity by shortening cooling time. In this study, it was made a comparative study about cooling of linear channels and baffles and observed the variation of mold temperature on the coolant's temperature. As the result, the linear channel's cooling rate had faster than baffles and as coolant's temperature was increased, difference of cooling time was increased. Result of this study will be used widely to design for cooling system of injection mold.

• 한국표면공학회지
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• 제54권5호
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• pp.285-293
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• 2021

High-entropy TiAlCrSiN nano-composite coating was designed to improve mold life for high temperature liquid molding. Alloy design, powder fabrication and single alloying target fabrication for the high-entropy nano-composite coating were carried out. Using the single alloying target, an arc ion plating method was applied to prepare a TiAlCrSiN nano-composite coating had a 30 nm TiAlCrSiN layers are deposited layer by layer, and form about 4 ㎛-thickness of multi-layered coating. TiAlCrSiN nano-composite coating had a high hardness of about 39.9 GPa and a low coefficient of friction of less than about 0.47 in a dry environment. In addition, there was no change in the structure of the coating after the dissolution loss test in the molten metal at a temperature of about 1100 degrees.

• 대한기계학회논문집A
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• 제29권2호
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• pp.228-231
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• 2005

In this paper, we present reusable quartz master fabricated by electron-beam lithography and dry etching process of quartz, and results of injection molding based on the reusable quartz master for the manufacturing of nano-scale information media. Since patterned structures of photoresist can be easily damaged by separation (demolding) process of nickel stamper and master, a master with photoresist cannot be reused in stamper fabrication process. In this work, we have made it possible of the repeated use of master by directly patterning on quart in nickel stamper fabrication process. We have designed and fabricated four different specimens including 100nm, 140nm 200nm and 400nm pit patterns. In addition, both intaglio and embossed carving patterns are fabricated for each specimen. In the preliminary test of injection molding, we have fabricated polycarbonate patterns with varying mold temperature. We have experimentally verified the fabrication process of the reusable quart master and possibility of quartz master as direct stamper.

• 한국기계가공학회지
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• 제19권6호
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• pp.43-48
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• 2020

This study explores the compression molding of diffractive-aspheric lenses using GeSbSe chalcogenide glasses. A mold core with diffractive structure was prepared and a chalcogenide glass lens was molded at various temperatures using the corresponding core. The effect of molding temperature on the transcription characteristics of diffractive structure was examined, by measuring and comparing the diffractive structure between the mold core and the molded chalcogenide glass lens using a microscope and a white light interferometer. In addition, the applicability of the molded lens for thermal imaging was evaluated, by measuring the form error.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2003년도 The Korea-Japan Plastics Processing Joint Seminar
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• pp.1-6
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• 2003

In injection molding of an optical disk, a toric lens, etc., their performance depends on the transcription preciseness of fine surface structure of a mold. However, transcription behavior has not been made clear yet, because transcription is made in very short time and the structure is very small. In this paper, transcription properties have been examined, by using V-grooves of various sizes. machined on mold surfaces, and the following results are obtained. (1) Transcription properties have been made clear experimentally and it was found that the mold temperature $T_D$ makes great influence on the transcription property and that compression applying time $t_c$ should be taken more than 2.0s for fine transcription. (2) A mechanical model of transcription process, in consideration with strain recovery due to viscoelastic property of polymer. is proposed. (3) Simulation results agree with experimental ones fairly well. It means that the transcription model is useful for estimation of transcription property in advance of an actual. injection molding.

• 한국정밀공학회지
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• 제29권1호
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• pp.13-18
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• 2012

In this study, silicone injection molding technology with curved thermoplastic insert was developed to produce super-hydrophobic surface. Thermoplastic insert part and injection mold design of base plastic cover were performed to produce cost effective hydrophobic surface part. An optimization process of part thickness for thermoplastic insert part was performed with transient thermal analysis under silicone over-molding process condition. Structural thermal analysis of silicone injection mold was also performed to obtain uniform temperature condition on the surface of micro-patterned mold core. Super-hydrophobic surface for the silicone injection molded part with thermoplastic insert could be verified from the measurement of contact angle. It was shown that the averaged contact angle was over $140^{\circ}$.

• 동력기계공학회지
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• 제21권3호
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• pp.37-44
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• 2017

In this study, failure analysis of the angular pin for molding machines to aluminum component molding was carried out. SM45C steel was used for the angular pin, it was surface hardened by the induction surface hardening heat treatment. The cross section of damaged angular pin was observed, and micro Vickers hardness value from the fractured part was measured. Brittle fracture was occurred from the fracture surface of angular pin, therefore, impact toughness value was evaluated by V-notch Charpy impact test. It was confirmed that the impact absorption energy was high when was tempered at a high temperature for a long time, and the toughness was slightly increased. Also, 2-parameter Weibull statistical analysis was investigated in order to evaluate the reliability of the measured micro Vickers hardness values and absorbed energy. The micro Vickers hardness and absorbed energy well followed a two-parameter Weibull probability distribution, respectively. The reverse design against angular pin was proposed as possible by using test results.

• Design & Manufacturing
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• 제14권2호
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• pp.34-41
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• 2020

Typical characteristics of medical device parts are that they can not be reused and there are many disposable products. Therefore, there is a need for an injection molding machine having excellent repeatability of molding conditions and a precision injection mold for mass production. Recently, the performance of an injection machine has made a remarkable evolution compared to the past. However, defects such as short-shot, flash, weld line, gas burning, warpage, and deformation, which are typical defects, still do not disappear at all. This is due to the lack of gas ventilation from the product cavities, even if the gas is smoothly vented from the sprue and runner of the mold. For this reason, the internal pressure of the cavity rises and is directly connected to the quality defects. In this study, an active gas vent system was designed to prevent defects due to trapped gas in the cavity. Since it can be easily adjustable in response to the molding conditions and the mold temperature changes, it is expected to improve productivity due to the reduction of the defective ratio.