• 대한금속재료학회지
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• 제50권10호
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• pp.729-734
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• 2012

This study investigated the effect of water absorption on the tensile properties of carbon-glass/epoxy hybrid composites at room temperature and $-30^{\circ}C$. To investigate the effect of the position of glass fabric in the hybrid composite on the tensile properties, the stacking pattern of the fiber fabrics for reinforcing was created in three different ways: (a) glass fabrics sandwiched between carbon fabrics, (b) carbon fabrics sandwiched between glass fabrics and (c) alternative layers of carbon and glass fabrics. They were manufactured by a vacuum-assisted resin transfer molding (VARTM) process. The results showed that there was surprisingly little difference in tensile strength at the two different temperatures with dry and wet conditions. However, the water absorption into the hybrid system affected the tensile properties of the hybrid composites at RT and $-30^{\circ}C$. When the glass fabrics were at the outermost layers, the hybrid composite had the lowest tensile properties. This is attributed to the fact that the composite had a relatively high water absorption rate.

• 소성∙가공
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• 제31권5호
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• pp.290-295
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• 2022

Recently, the use of high-tech ceramic parts in functional electronic parts, automobile parts and semiconductor equipment parts is increasing. These ceramics materials are required to have high reproducibility, reliability, large size and complex shapes. The researchers initiated the work to develop a new shaping method called gel casting, which allows high performance ceramic materials with a complex shape to be produced. The manufacturing process parameters of gel casting include uniform mixing of the initiator, bubble removal, and slip injection. In this study, we analyzed the dispersion and gelation characteristics according to the change in the additive content of the alumina slurry in the gel casting process. The alumina slurry for gel casting was prepared by mixing a solvent, a monomer and a dispersant through a ball mill. Alumina powder and a gelation initiator were added to the mixed solution, and ball milling was performed for 24 hours. A viscosity of 6,435 cps and a stable zeta potential value were obtained under the conditions of alumina powder content of 55 vol% and dispersant 2.0 wt%. After curing for 12 hours by adding aps 0.1wt%, TEMED 0.2wt%, and Monomer 3, 5wt%, it was possible to separate from the molding cup, confirming that the gelation was completed.

• 한국음향학회지
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• 제28권8호
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• pp.796-805
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• 2009

본 논문에서는 분말사출성형공정 (PIM)을 이용하여 1-3형 압전복합체용 PZT 프리폼 (preform)의 제조에 대한 연구를 수행하였다. PZT 분말을 이용해 제조한 피드스탁 (feedstock)의 점도 및 PVT 특성을 측정하였다. 또한 상용 프로그램인 3D-Timon 프로그램을 이용하여 PIM 제조공정 중 사출 성형체의 충진패턴 온도, 압력분포 및 성형 결함 등을 분석하고, 금형 시스템 및 제조공정을 최적화하였다. 최적화된 PIM 제조공정 조건을 사용하여 PZT rod가 균일하게 분포된 1-3형 압전복합체용 PZT 프리폼을 제조할 수 있었다.

• 한국생산제조학회지
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• 제22권2호
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• pp.248-255
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• 2013

The objective of this study is to optimize the Metal Injection Molding(MIM) process with design of experiments(DOE) and numerical analysis. To derive the optimal process condition, experiment or numerical analysis was performed under various process conditions. To analyze the interaction among influential factors contributing to the temperature at flow front and response surface in MIM, both central point and axial point were added to the full factorial design with 2 levels and 5 factors and then their impacts on response variable in 43 experimental conditions were analyzed and the significance was evaluated. As a result, sprue, runner, and gate were completely filled in about 0.247 seconds after injection, the front part of the green body was filled in about 0.3344 seconds, the green body except gate, etc changed to almost solid state in about 3.29 seconds, the Packinging pressure was completed in about 6.29 seconds, and the green body inside and outside and sprue, etc became solid in 13.2 seconds. The impact of individual or reciprocal action of factors on the temperature at flow front was analyzed through regular probability, test statistics, main effect, and interaction effect. As a result, of a total of 31 combinations of factors, 9 unit factors and reciprocal actions were significant, and the screening was also possible. A proper regression equation was drawn with regression analysis and response surface design on the response variable of temperature at flow front, and the applicability could be verified.

• 한국주조공학회지
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• 제21권4호
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• pp.253-259
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• 2001

There are many methods to produce metal foams, which can be classified into three groups according to the state of the starting metal i.e. liquid or powder or solid. Three types of defects such as cell closing, cell deformation or breakdown and cell misrun are thought to be occurred when we make the open cell aluminum foams by precision casting. Filling ability of the mold slurry between preform is related with cell closing, mold collapsibility is related with cell deformation or breakdown, mold temperature and pouring pressure are related with cell misrun. These factors can be evaluated by measuring slurry fluidity, burnout strength and permeability of the mold. Properties of the plaster mold were evaluated to find optimum mold conditions for high quality open cell aluminum foam in this study. Permeability was almost zero independent of burnout conditions, however, crack initiation was found on the surface of all specimens one or two minutes after taking out from the furnace. Crack has grown and disappeared with time. This crack may facilitate the mold filling when molten metal is poured, because of the improved mold permeability. It was considered that crack initiation and disappearance was closely related with temperature difference between the surface and inner part. Knocking-out the mold is a difficult problem due to the small cell size, because continuous mesh structure of the metal foam is not strong. It is not easy to remove molding material after pouring. We can expect that water quenching can facilitate the knocking-out the mold after solidification without damaging cell structures. Collapsed particles after water quenching became bigger with the increase in time.

• 폴리머
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• 제26권1호
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• pp.98-104
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• 2002

본 연구는 압축성형으로 제조되는 고특성 등방성 $Nd_2Fe_{14}B$/에폭시 본드자석을 개발하기 위하여 수행되었다. 본드자석의 자기특성은 본드자석의 밀도에 직접적으로 비례하였으며, 평균입도가 $200mu{m}$인 $Nd_2Fe_{14}B$ 자성분말을 분쇄공정 없이 그대로 사용할 때 고특성을 나타내었다. 본드자석은 자성분말 기준으로 2.0 wt%의 에폭시 수지, 0.8 wt%의 실란 커플링제, 0.7 wt%의 고온 경화제를 첨가하고, $150 ^{\circ}C$/3시간의 경화조건에서 높은 특성을 나타내었다. 적정조건에서 제조된 고특성 본드자석은 $6.1 g/cm^3$의 밀도, 7.1 kG의 잔류자속밀도, 9.7 MGOe의 최대자기에너지적, 그리고 17 kg/$mm^2$의 압축강도를 나타내었다.

• 한국식품과학회지
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• 제27권3호
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• pp.324-328
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• 1995

두부의 제조공정(응고제 종류 및 양, 두유가열온도, 성형압력)에 따른 두부의 물성학적 성질의 변화를 파손강도와 응력완화현상을 이용하여 측정, 분석하였다. 각 응고제$(CaCl_2,\;MgCl_2,\;CaSO_4,\;GDL)$ 중에서 $CaCl_2$가 가장 뛰어난 파손강도를 보였으며 대부분 0.3%에서 최대치를 보였다. 가열온도는 $95^{\circ}C$에서 최대의 강도를 나타내었고 성형압력 15 kgf에서 모든 응고제를 이용한 두부는 성형되었으며, 일반적으로 성형압력이 높을수록 두부조직의 강도도 증가하였다. 각 제조조건에 따른 응력완화 실험에서는 초기응력 값이 파손강도의 결과와 일치하는 경향을 보였고 탄성성분과 점성성분 또한 파손강도의 변화와 같은 경향을 나타내었다. 응력완화실험을 통하여 측정한 두부조직의 물성을 수학적 모델에 적용하여 조직의 변화를 수치화하여 설명하였다.

• 한국철도학회논문집
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• 제18권4호
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• pp.301-308
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• 2015

철도차량의 경량화 일환으로 대차 프레임 스킨제작에 복합소재를 적용하여 RTM 기법으로 제조하는 방안을 검토하였다. RTM 기법은 공정설비의 단순화 및 복잡한 형상의 대형 구조물을 짧은 시간에 제조할 수 있는 장점이 있다. RTM 공정에서는 구조물에 기공이 갇힐 수 있기 때문에 수지 주입구와 배출구의 개수 및 위치 선정이 중요하다. 이번 연구에서는 섬유 프리폼의 투과성 계수를 등방성과 이방성 특성으로 구분하여 RTM 성형특성을 수치해석을 통해 예측하였다. 그로부터 투과성 계수에 따른 기공 형성과 성형 시간의 예측 및 수지 배출구의 최적 위치 등 공정조건을 선정하기 위한 대차 프레임 스킨의 RTM 성형 충전패턴을 분석하였다.

• 한국재료학회지
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• 제21권12호
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• pp.685-689
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• 2011

The goal of this investigation was to produce a zirconia-family black ceramics that has enhanced functionality and reliability. Color zirconia ceramics have been produced by adding pigments. Pigments cause structural defects within zirconia and result in a drop in physical properties. Using environmentally friendly rice husk, we produced a black zirconia that is free of structural defects. In optimal firing conditions for black zirconia the calcining temperatures of the molding product are changed from $400^{\circ}C$ to $1200^{\circ}C$, and the firing temperatures are changed from $1400^{\circ}C$ to $1600^{\circ}C$. Color of testing the specimens was analyzed using Ultraviolet (UV) spectroscopy. Scanning Electron Microscope (SEM), EDAX (EDX), and Fourier transform infrared spectroscopy (FT-IR) analyses were carried out in order to examine impregnation properties and crystal phases. Universial Test Machine (UTM) was used to measure the flexual strength as well as the compressive strength. From experimental results, it was found that in optimal firing conditions the sample was calcined from $1000^{\circ}C$ to $1500^{\circ}C$. Commission internationalde I'Edairage (CIE) values of manufactured black zirconia color were $L^*$ = 29.73, $a^*$ = 0.23, $b^*$ = -2.68. The bending strength was 918 MPa and the compressive strength was 2676 MPa. These strength values are similar to typical strength values of zirconia, which confirms that carbon impregnation did not influence physical properties.

• 한국잠사곤충학회지
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• 제50권2호
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• pp.71-75
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• 2012

실크는 생체적합성이 우수하며, 기계적 강도가 좋고, 낮은 면역 거부반응과 다양한 형태로의 성형이 가능한 장점을 갖는 천연고분자이다. 그러나 실크는 물이나 일반적인 용매에 쉽게 용해되지 않는다. 본 연구에서는 실크 피브로인의 용해조건에 따른 실크 생체막의 특성 변화를 관찰하기위하여, 실크 함유량과 실크 용해시간을 달리하여 실크 피브로인 수용액을 만들고 이를 이용하여 실크 생체막을 제작하였다. 제작된 실크 생체막의 형태, 구조, 기계적강도 등과 같은 특징을 관찰 하였다. 비록 각 실크 생체막에 함유된 피브로인의 함량이 같을 지라도 생체막의 두께와 투명도에는 커다란 차이를 보였다. 하지만 실크 피브로인 용액의 분자량과 생체막의 형태에 있어서의 변화는 거의 없었다. 본 연구는 실크 피브로인의 용해조건에 따라 실크 생체막의 유연성, 강도, 투명도 등의 다양한 특성을 조절할 수 있다는 것을 보여주었으며, 최적의 실크생체막 제작 조건을 확립하였으므로, 향후 실크를 이용한 의료용품 개발에 많은 도움이 될 것으로 생각된다.