• Journal of the Korea Academia-Industrial cooperation Society
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• v.20 no.12
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• pp.27-36
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• 2019

The demand for a low dispersion lens with a small refractive index and a high refractive index is increasing, and accordingly, there is an increasing need for a releasable protective film with high heat resistance and abrasion resistance. On the other hand, the optical industry has not yet established a clear standard for the manufacturing process and quality standards for mold-releasing protective films used in aspheric glass lens molding. Optical lens manufacturers treat this technology as proprietary information. In this study, an experiment was conducted regarding the optimization of ion etching, magnetron, and arc current at each source and filter part, and bias voltage in FCVA (filtered cathode vacuum arc)-based Ta-C thin film coatings. This study found that compared to iridium-rhenium alloy thin film sputtering products, the coating conditions were improved by approximately 50%, 20%, and 40% in terms of thickness, hardness, and adhesive strength of the film, respectively. The thin-film coating process proposed in this study is expected to contribute significantly to the development and utilization of glass lenses, which will help enhance the minimum mechanical properties and quality of the mold-release thin film layer required for glass mold surface forming technology.

• Structural Engineering and Mechanics
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• v.16 no.3
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• pp.361-369
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• 2003

In this paper, the structural behavior of R/C cylindrical panel is analyzed by experimental results. To avoid the geometric imperfection, R/C shell specimens are made by use of a stiff steel mold. From experimental results, the load carrying behavior of R/C cylindrical panel is presented under an external lateral pressure. Even if R/C shell does not posses geometric imperfections, the inaccuracy of the reinforcement position strongly affects to the ultimate strength and the failure patterns of such shells. To explain these effects, FEM nonlinear analyses are done under the same conditions as those of experiments. The behavior of R/C cylindrical shells are well simulated under the consideration of both the geometric imperfection and several inaccuracies.

• 한국정보디스플레이학회:학술대회논문집
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• 2004.08a
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• pp.966-970
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• 2004

Electrophoretic display has recently stimulated tremendous interest due to potential commercialization in the filed of information displays including e-books, e-newspapers, and other low-power portable displays. A new transparent soft mold press (TSMP) process developed in this study was found to give a good electrophoretic display panel with prepatterned micropools for the filling of charged particle slurry. It was also found that charged $TiO_2$ particles with 74.09 mV of zeta potential and 3.11 ${\times}$ $10^{-5}$ $cm^2$/Vs of mobility were successfully prepared.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1994.04a
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• pp.443-448
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• 1994

As a basic step of interfacing CAD and CAM, it is required to convert thedrawing data into manufacturing information automatically. In this study the developed system carries out feature recognition from the orthographic views of press mold containing various pockets. Using rhe recognized output data, 3 dimension- al model is built using ADS and AME in order to check the result of recognition. The system consists of 4 main parts, suchas, Preprocessing, Coordinate handling, Feature recognition and 3D-modeling. The system shows a good application example which can interface the design and manufacturing stage in CAD/CAM system on PC level

• Computers and Concrete
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• v.16 no.1
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• pp.179-190
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• 2015

An experimental program has been carried out to investigate the effect of edge-slope on compressive strength of concrete specimens. In this study, effect of such slope was investigated by testing 100 standard cylinder specimens and 40 standard cubes. When molds are put on a slanted place, wet concrete starts to flow through the open end of mold. It keeps flowing until it reaches to a parallel surface with the place over which it was placed. That creates a sloped surface over the loading area. Experimental results revealed significant relationships between failure loads and slope of loading surface for cylinders. Angled cracks occurred in sloped cylinder specimens. Tension cracks occurred in cube specimens. Fracture mechanisms were also evaluated by using finite element analyses approach. Experiments yielded an exponential curve with bandwidth for cylinders. Average value of curve is $y={\frac{\pi}{2}}e^{-cf}$ between slope and compressive strength. Inclination is much effective parameter for cylinders than cubes.

• Structural Engineering and Mechanics
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• v.59 no.6
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• pp.1055-1070
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• 2016

The aim of this experimental study is to investigate the free vibration and buckling behaviors of hybrid composite beams having different span lengths and orientation angles subjected to different impact energy levels. The impact energies are applied in range from 10 J to 30 J. Free vibration and buckling behaviors of intact and impacted hybrid composite beams are compared with each other for different span lengths, orientation angles and impact levels. In free vibration analysis, the first three modes of hybrid beams are considered and natural frequencies are normalized. It is seen that first and second modes are mostly affected with increasing impact energy level. Also, the fundamental natural frequency is mostly affected with the usage of mold that have 40 mm span length (SP40). Moreover, as the impact energy increases, the normalized critical buckling loads decrease gradually for $0^{\circ}$ and $30^{\circ}$ oriented hybrid beams but they fluctuate for the other beams.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.19 no.4
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• pp.52-57
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• 2020

The frequency of the manufacturing and modification of automotive press dies via overlay welding has recently increased, but the welding quality depends on the operator skills and the working conditions. Therefore, this study presents a way to improve the overlay welding quality regardless of the operator skills. Three welding conditions with different pre- and post-heating treatments were tested on some specimens; the weld surface quality was analyzed by examining the cutting face. The results demonstrated the best quality of the weld surface that was heated before and after the welding.

• Proceedings of the KSME Conference
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• 2008.11a
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• pp.996-999
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• 2008

Aspheric polymer lens fabrication using isothermal compression molding is presented in this paper. Due to increasing definition of an image sensor, higher precision is required by a lens which can be used as a part of an imageforming optical module. Injection molding is a factory standard method for a polymer optical lens. But achievable precision using injection molding has a formidable limitation due to the machining of complex mold structure and melting and cooling down a polymer melt under high pressure condition during forming process. To overcome the precision requirement and limitation using injection molding method, isothermal compression molding is applied to fabrication of a polymer optical lens. The fabrication condition is determined by numerical simulations of temperature distribution and given material properties. Under the found condition, the lens having a high precision can successfully be reproduced and does not show birefringence which results often in optical degradation.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.12 no.1
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• pp.28-34
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• 2013

For the senses of beauty and texture, internal components of small passenger cars are manufactured by texturing plastic with drawplate but those of deluxe passenger cars are manufactured by bonding pre-embossed skin to the surface of drawplate. As the pre-embossed skin is bonded at high temperature and pressure, the pattern of skin is distorted. The corner part is hardened and its dimension tolerance is changed by resulting in the increase with its defective rate. This study provides the method to design and manufacture the door trim track by vacuuming the non-patterned skin to upper-side drawplate which forms the pattern of descending skin. It is pressed to the plastic product with hot-press method and the damage of bossed-pattern is prevented. Valuation in this study has been done by analyzing, designing and experimenting method.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.19 no.3
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• pp.71-76
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• 2020

Various machining methods are being studied to improve the processing quality of the spherical R shape in press die. In this paper, we confirmed that changes in machining quality were associated with changes in cutting direction, path, and cutting angle, which are commonly used in the machining of molds. We obtained a surface roughness graph with each condition change in one specimen using an instrument that measured geometry and surface roughness simultaneously. The results of the study showed that the best surface roughness in the finish cut of the spherical surface was obtained using upward pick feed machining.