• 제목/요약/키워드: Mold life

검색결과 376건 처리시간 0.03초

열간 금형재의 기계적 성질과 주조금형 피로해석모델 (Mechanical Properties of Hot Working Die Steel and Fatigue Analysis Model of Casting Mold)

  • 여은구;황성식;이용신;곽시영;김정태
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2003년도 춘계학술대회 논문집
    • /
    • pp.405-408
    • /
    • 2003
  • Generally, the life of casting mold is limited by fatigue fracture or dimensional inaccuracy originated from wear in high temperature. Although recent research of metallic materials in high temperature fatigue have been much accomplished, many studies on brittle material as a die steel in high temperature fatigue does not have been reported. Especially, the study on the fatigue behavior over the transformation temperature is not studied sufficiently because of its difficult analysis and experiment. Therefore, reliable results of brittle material in high temperature fatigue behavior are needed. In this paper, stress-strain curves and stress-life curves in die STD61 steel are carefully examined between room temperature and 90$0^{\circ}C$, as the basic experimental data are used to predict from fatigue life of casting mold.

  • PDF

분말고속도공구강과 고속도공구강의 펀치 수명 비교 (Comparison of punch life of powder high speed tool steel and high speed tool steel)

  • 이우람;이춘규
    • Design & Manufacturing
    • /
    • 제16권1호
    • /
    • pp.9-14
    • /
    • 2022
  • A lot of research is being done on metal materials to improve the lifespan of molded parts. As a result, excellent mold materials have been developed that withstand high hardness at high temperatures and frictional heat generated from high-speed cutting. In this study, the press mold life of powder high-speed tool steel and general high-speed tool steel was compared. Powdered high-speed steel is composed of alloying elements such as tungsten, maldividene, cobalt, chromium, and vanadium in steel, which improves wear resistance compared to high-hardness and high-speed tool steels. The mold parts of both steel types were manufactured in the same way from heat treatment to machining, and the powder high-speed tool steel was 66HRC and the high-speed tool steel was 61HRC. As a result of the experiment, it was observed that the number of punching of powder high-speed tool steel was improved by 40-50%, and powder high-speed tool steel had fewer impurities, uniform texture, and excellent surface structure. It has a microscopic structure.

감나무 부엽토에서 분리한 Phialophora sessilis에 대한 보고 (First Report on Phialophora sessilis Isolated from Leaf Mold of Diospyros kaki in Korea)

  • 박상규;이승열;이향범;정희영
    • 한국균학회지
    • /
    • 제44권2호
    • /
    • pp.118-121
    • /
    • 2016
  • 경상북도 상주시에 서식하는 감나무 주변의 부엽토로부터 국내에 아직 기록되지 않은 진균을 분리하였다. 형태학적 및 계통학적 분석을 통해 분리한 균의 동정을 실시하였으며, 분석 결과 해당 균은 Phialophora sessilis로 확인되었다. 본 연구를 통해 P. sessilis가 국내에 존재함을 최초로 보고하였다.

와이어 컷 방전 가공한 펀치와 다이플레이트 제작에서의 수명연장에 관한 연구 (Study on extending the Die life of the mold in manufacturing wire cut electric discharge machined punches and die plates)

  • 김세환;최계광
    • 한국산학기술학회논문지
    • /
    • 제7권4호
    • /
    • pp.545-549
    • /
    • 2006
  • 다양한 종류의 제품을 생산하는 프레스금형의 부품 중에서 펀치와 다이플레이트를 제작하는데 주로 W-EDM을 이용한다. W-EDM전에는 기계가공으로 제작된 펀치와 다이플레이트로 제품을 생산하게 되면 생산량이 200만~230만개를 생산하고 금형수명을 다하였다. 그러나 W-EDM으로 제작된 금형으로 제품을 생산하게 되면 생산수량이 70만~80만개를 생산하고 금형수명이 다하였다. 이것은 W-EDM한 후에 발생되는 가공변질층에 기인하는 것으로 사료되므로 W-EDM전과 W-EDM후의 가공면에 대한 SEM촬영을 실시하여 가공변질층의 발생을 확인하고 이에 대한 제거 방법을 연구하였다.

  • PDF

Inhibitory Abilities of Bacillus Isolates and Their Culture Filtrates against the Gray Mold Caused by Botrytis cinerea on Postharvest Fruit

  • Chen, Xiaomeng;Wang, Yajie;Gao, Yu;Gao, Tongguo;Zhang, Dongdong
    • The Plant Pathology Journal
    • /
    • 제35권5호
    • /
    • pp.425-436
    • /
    • 2019
  • Botrytis cinerea, a major phytopathogenic fungus, has been reported to infect more than 200 crop species worldwide, and it causes massive losses in yield. The aim of this study was to evaluate the inhibitory abilities and effects of Bacillus amyloliquefaciens RS-25, Bacillus licheniformis MG-4, Bacillus subtilis Z-14, and Bacillus subtilis Pnf-4 and their culture filtrates and extracts against the gray mold caused by B. cinerea on postharvest tomato, strawberry, and grapefruit. The results revealed that the cells of Z-14, culture filtrate of RS-25, and cells of Z-14 showed the strongest biocontrol activity against the gray mold on the strawberry, grape, and tomato fruit, respectively. All the strains produced volatile organic compounds (VOCs), and the VOCs of Pnf-4 displayed the highest inhibition values. Based on headspace solid-phase microextraction in combination with gas chromatography-mass spectrometry, esters accounted for the largest percentage of the VOCs produced by RS-25, MG-4, Z-14, and Pnf-4 (36.80%, 29.58%, 30.78%, and 36.26%, respectively). All the strains showed potent cellulase and protease activities, but no chitinase activity. RS-25, Z-14, and MG-4, but not Pnf-4, grew on chrome azurol S agar, and an orange halo was formed around the colonies. All the strains showed biofilm formation, fruit colonization, and lipopeptide production, which may be the main modes of action of the antagonists against B. cinerea on the fruit. This study provides the basis for developing natural biocontrol agents against the gray mold caused by B. cinerea on postharvest fruit.

유리렌즈 성형용 금형의 ta-C 보호 필름 제조에 관한 연구 (Processing of ta-C Protective Films on Mold for Glass Lens)

  • 오승근;김영만
    • 한국표면공학회지
    • /
    • 제44권5호
    • /
    • pp.213-219
    • /
    • 2011
  • Recently aspheric lenses are widely used for superpricision optical instruments, such as cellular phone camera modules, digital cameras and optical communication modules. The aspherical lenses are processed using mold core under high temperature compressive forming pressure. It is imperative to develop superhard protective films for the life extension of lens forming mold core. Especially ta-C films with higher $sp^3$ fractions receive attentions for the life extension of lens forming mold and, in turn, the cost reduction of lenses due to their suprior high temperature stability, high hardness and smooth surfaces. In this study ta-C films were processed on WC mold as a function of substrate bias voltage using FVA (Filtered Vacuum Arc) method. The processed films were characterized by Raman spectroscopy and nano-indentation to investigate bonding nature and hardness, respectively. The film with maximun 87% of $sp^3$ fraction was obtained at the substrate bias voltage of -60 V, which was closest to ta-C film. ta-C films showed better high temperature stability by sustaining relatively high fraction of $sp^3$ bonding even after 2,000 glass lens forming applications.

반도체금형에서 부속부품의 재료선정 및 개선과 제작에 관한 연구 (A study on material selection for semiconductor die parts and on their modification and manufacture)

  • 김세환;최계광
    • Design & Manufacturing
    • /
    • 제8권1호
    • /
    • pp.27-30
    • /
    • 2014
  • Alloy tool steel such as SKD11 and SKD61 or high speed tool like SKH51 are used as materials for semiconductor dies. Cavities, curl blocks, pot blocks and housings are made from those materials. To make those parts from alloy tool steel or high speed tool, one utilizes discharge machining, and mechanical machining including machining center, milling, drilling, forming grinding and others. In the process of cutting machining and polishing, the die materials become unsuitable for machining owing to bubbles and foreign substances in them, which hinders production process. Therefore, this study focuses on die material selection criteria, and on analysis and comparison of material characteristics to help companies to solve their problems, make die manufacture less burdensome and extend die life.

  • PDF

볼트 체결부 도난방지 안전캡 드로잉금형의 불량과 대책에 관한 연구 (A study on the defects of drawing dies for anti-theft safety caps for bolted joints and on problem-solving measures)

  • 김세환;최계광
    • Design & Manufacturing
    • /
    • 제6권1호
    • /
    • pp.79-83
    • /
    • 2012
  • Anti-theft safety caps for bolted joints are necessary to ensure the safety of citizens and prevent theft of manholes, bridge guardrails, bulletin boards, subway safety handrails and others. Safety caps enhance the look of bolted joints, avert accidents that involve hitting the head of bolts, hamper them from coming loose by covering the head of bolts. This study focuses on press die design methods and press molding condition setting to resolve bursting and cracks in products, and on molding material selection and heat treatment technologies to boost life extension.

  • PDF

Prevention of Mold Growth on CCA-treated Radiata Pine Lumber by Incorporation of Moldicide into the CCA Solution

  • Kang, Sun-Mi;Kim, Gyu-Hyeok
    • Journal of the Korean Wood Science and Technology
    • /
    • 제35권2호
    • /
    • pp.79-84
    • /
    • 2007
  • Surface mold fungi growing on CCA-treated wood could be inhibited effectively by the incorporation of moldicide into treating solution. In this study, moldicides compatible with the CCA solutions from various commercial moldicides were screened, and then their optimum concentrations for controlling surface mold on CCA-treated radiata pine sapwood were examined through both the laboratory and the field trials. Among nine commercial moldicdes tested, two substituted isothiazolinones, moldicide A containing 2-n-octyl-4-isothiazoline-3-one and moldicide B containing 5-chloro-2-methyl-4-isothiazolin-3-one and 2-methyl-4-isothiazolin-3-one, were chemically compatible with CCA solution. The optimum concentration to be incorporated into 2% CCA treating solution was determined to be 0.001% for moldicide A and 0.003% for moldicide B.