• 제목/요약/키워드: Mold injection

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전열가열금형 방식의 사출성헝 기술을 이용한 나노 패턴 도광판의 제작 (Fabrication of Light Guiding Plate with Nanometer-Sized Patterns Using an Injection Molding Technology of Electrically Heated Mold Method)

  • 윤태욱;한가람;강민기;홍진수;문대규;김창교
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2009년도 춘계학술대회 논문집
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    • pp.55-56
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    • 2009
  • A light guiding plate (LGP) with nanometer-sized patterns was fabricated by injection molding method which employed electrically healed mold and the transcription of injection-molded parts was investigated. A Ni stamper was fabricated using MEMS technology. The Ni stamper was then installed in a movable heated core which is a key part of the mold. Using this mold, injection-molded plastic LGP parts were manufactured at different mold temperatures and the effect of the temperature on the transcription of the parts was investigated.

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자동차용 웨더스트립의 성형을 위한 스택몰드 개발 (Development of stack mold for weather strip injection molding of vehicle)

  • 한성렬;전승경;김준형;정영득
    • Design & Manufacturing
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    • 제2권1호
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    • pp.51-56
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    • 2008
  • Recently, the demand of high-productivity injection mold increases since the consumption of packaging grows in the world. Stack mold is composed of more than two molds and it has very high productivity and economic efficiency. In this study, stack mold was developed to improve productivity of vehicle fixed weather strip with TPV materials and to investigate the characteristic of injection molding using CAE.

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모바일용 플라스틱 경통 금형의 구조해석에 관한 연구 (A study on a structural analysis of the injection mold for the plastic subminiature barrel)

  • 장성호;허영무;신광호
    • Design & Manufacturing
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    • 제2권3호
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    • pp.10-15
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    • 2008
  • Recently, mobile-phone with camera module has an absolute majority in the released mobile-phones. For this trend, High precision of the plastic subminiature barrel which is the core part is needed significantly because the camera module of mobile-phone must have high performance. Therefore, Structural stability of the injection mold for plastic subminiature barrel has to be guaranteed. In this paper, structural analysis of injection mold for plastic subminiature barrel is performed. Finally, the deformation trend and stability of injection mold core are analyzed.

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리버스 엔지니어링을 통한 인서트 사출의 생산성향상을 위한 금형기술연구 (A technical study on mold of productivity improvement for Insert Injection of Reverse Engineering)

  • 이상용;김영근;우창기;김옥래
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2008년도 춘계학술대회 논문집
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    • pp.535-538
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    • 2008
  • Insert-injection molding can inject two different materials or two colors in the same mold and process. If this injection process use, product has ability because the base part maintain strength and specified part can inject soft-material. It makes the cost down by single operation automatically for saving wages. In this paper, we designed double-injection mold for automobile remote control to inject secondary using this part as insert after inject external appearance of product. CAE analysis was progressed gate location and runner size as variable and analysis result is reflected in mold design process. As a result, it could solved badness that is generated at the conventional mold. Additionally, cost is downed by reducing loss of runner as well as could omit painting process because surface of finished product is improved through new mold.

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이중사출의 접합성 개선 및 생산성향상을 위한 금형구조 개발기술연구 (A technical study on mold construction development for junction improvement and productivity improvement of Double-Injection molding)

  • 김옥래;이상용;김영근;우창기;한일용
    • Design & Manufacturing
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    • 제2권6호
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    • pp.49-55
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    • 2008
  • Double-injection molding can inject two different materials or two colors in the same mold and process. If this injection process use, product has ability because the base part maintain strength and specified part can inject soft-material. It makes the cost down by single operation automatically for saving wages. In this paper, we designed double-injection mold for automobile remote control to inject secondary using this part as insert after inject external appearance of product. CAE analysis was progressed gate location and runner size as variable and analysis result is reflected in mold design process. As a result, it could solved badness that is generated at the conventional mold. Additionally, cost is downed by reducing loss of runner as well as could omit painting process because surface of finished product is improved through new mold.

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사출성형품의 웰드라인 강도에 관한 연구 (A Study on the Weld Line Strength in Injection Molded Part)

  • 모정혁;홍형식;류민영
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2003년도 추계학술대회논문집
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    • pp.211-216
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    • 2003
  • Weld line in injection molded part is one of the defect in injection molding process. Weld line deteriorates not only appearance quality but mechanical property. In this study weld line strength has been examined according to the injection operational conditions, materials and mold designs. PC and PP were used, and four different specimens were used in this experiment. Weld line strength decreased as injection temperature increases for PC. It was more dependent on mold temperature than injection temperature for PP Among the four different specimens, uneven thickness specimen showed the highest weld line strength.

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내압력.온도센서를 갖는 표준 인장시편용 사출금형설계 및 성형 (Design of Injection Mold with Cavity Pressure/Temperature Sensors and Molding for Standard Tensile Test Specimen)

  • 이도명;한병기;이옥성;이성희
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 춘계학술대회 논문집
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    • pp.1416-1419
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    • 2005
  • Design and manufacturing of plastic injection mold with cavity pressure/temperature sensors were performed in the present study for tensile test specimen. Standards of mold-base and tensile test specimen were used to design an injection molding system. Cavity pressure and temperature sensors were placed on the side of fixed platen of injection mold machine to prevent them from external impact damage. Injection molding experiments with variations of injection speed and melt temperature were performed and polycarbonate tensile specimens were prepared for the tensile test. It was shown that injection molding processing parameters can have effect on the mechanical properties of the plastic injection molded part.

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성형조건과 수지의 종류에 따른 사출 성형품의 성형 수축 (Shrinkage in Injection molded Part for Operational Conditions and Resins)

  • 모정혁;김현진;류민영
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2003년도 춘계학술대회논문집
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    • pp.363-370
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    • 2003
  • Shrinkage of injection molded parts is different form operational conditions of injection molding such as injection temperature, injection pressure and mold temperature, and mold design such as gate size. It is also various for different resins which have crystalline structure or not. In this study part shrinkage was investigated for various operational condition and resins; PBT for crystalline polymer, and PC and PMMA for amorphous polymer was used in experiment. Crystalline polymer shows higher part shrinkage by about three times than amorphous polymer. Part shrinkage increased as injection temperature and mold temperature increased and injection pressure decreased. Part shrinkage decreased as gate size increased since the pressure delivery is mush easier for large gate size. Part shrinkage according to the gate location was that the position in the part with close to the gate showed large shrinkage and this phenomenon might be occurred by residual stress.

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사출 금형을 위한 협업 설계 시스템의 개발 (Development of Collaboration Framework for Injection Mold Design)

  • 정종훈;이건우
    • 한국CDE학회논문집
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    • 제5권1호
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    • pp.50-60
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    • 2000
  • XML and CORBA have vast potential to improve software interoperability and to facilitate data exchange across applications and people from various disciplines and vendors. This Paper describes a framework for the integration and validity evaluation of injection mold design problems in a network-oriented design environment, based on In and CORBA. An overview of the framework is provided and an application to a design phase of injection mold is illustrated. The example illustrates how design validities are notified and design directions are provided to the designer during design process.

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승용차용 플라스틱 펜더의 사출성형해석과 금형설계 (The Injection Molding Analysis and The Mold Design for Automotive Plastic Fender)

  • 김헌영;김중재;김영주
    • 소성∙가공
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    • 제6권6호
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    • pp.489-499
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    • 1997
  • The injection molding process is analyzed to get the information on the mold design parameters and the optimum process conditions for automotive plastic front fender. The gate position, runner size and cooling channel are determined by the estimation of the flow balance, packing time, uniform cooling and shrinkage and warpage in the injection molding analyses. The procedure can be used in the mold design in the early stage when developing plastic parts.

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