• 제목/요약/키워드: Mold injection

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3 차원 사출성형 해석을 통한 컴퓨터 마우스 제작용 이중사출성형 금형의 공정조건 결정 (Determination of Molding Conditions of Double-Shot Injection Mold for the Computer Mouse via Three-Dimensional Injection Molding Analysis)

  • 안동규;박민우;박정우;김형수
    • 대한기계학회논문집A
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    • 제35권12호
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    • pp.1619-1625
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    • 2011
  • 본 논문의 목적은 3 차원 사출성형 해석을 통하여 컴퓨터 마우스 제작용 이중사출성형 금형의 공정조건을 결정하는 것이다. 적합한 사출성형 공정조건을 선정하기 위하여 사출 시간, 최대 사출압력 및 보압 시간이 사출성형 특성과 제품 품질에 미치는 영향을 정량적으로 고찰하였다. 사출성형 해석 결과로부터 제품의 수축과 휨 변형을 최소화 할 수 있는 최적 사출성형 공정조건을 예측하였다. 최종적으로 사출성형 실험을 수행하여 이종재료로 구성된 컴퓨터 마우스 제품을 제작하였다. 이 결과로부터 선정한 사출성형 공정조건을 적용할 경우 적절한 이종 재료로 구성된 컴퓨터 마우스가 제작될 수 있음을 알 수 있었다.

압축효과를 가미한 도광판의 전사성과 복굴절 향상에 관한 실험적 연구 (An Experimental Study on The Improvement of Pattern Replication and Birefringence in LGP by Adding Compression Effects)

  • 민인기;김종선;고영배;박형필;윤경환;황철진
    • 소성∙가공
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    • 제15권1호
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    • pp.27-33
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    • 2006
  • It is necessary to improve the pattern replication and birefringence in LGP(Light guide panel) for better optical performance. In the present paper, the effects of injection-compression and injection-press mode with normal injection mold on the distribution of transcription of pattern and birefringence were studied. It was found that the values of pattern replication was improved and the birefringence was reduced for the cases of low initial clamping force in injection-compression mode and for the cases of longer mold opening length in injection-press mode, repectively.

무기 첨가물 함량에 따른 사출성형품의 성형 수축 (Shrinkage of Injection Molded Part for Inorganic Additive Compositions)

  • 김병두;유용호;황보현;류민영;김안식;박상현
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2004년도 추계학술대회논문집
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    • pp.58-64
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    • 2004
  • The shrinkages of injection molded parts are different in molding operational conditions, resins and additives. The shrinkage of injection molded part for crystalline polymer, PBT (polybutylene terephthalate) has been studied for various operational conditions of injection molding and content of additives. Mica was used as a additive to PBT to examine the part shrinkage according to the mica content. The part shrinkages of mica contained PBT decreased as mica content increases. Higher injection temperature and injection pressure resulted in a lower shrinkage. As mold temperature increases the part shrinkage decreased. The part shrinkage of flow direction was less than that of the perpendicular direction to the flow for both pure and mica contained PBT. However the shrinkage difference between flow and perpendicular to flow directions decreased as mica content increased.

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사출성형과정에서 직교리브가 구조물의 휨에 미치는 영향 (The Effects of Orthogonal Ribs on Structural Warpage During Plastic Injection Process)

  • 이성희;황철진;강정진;허영무
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 춘계학술대회
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    • pp.983-988
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    • 2004
  • In the present study, the effects of orthogonal ribs on structural warpage during injection molding process were investigated. Basic ribbed models for the evaluation of degree of warpage were introduced and designed. Injection molds for these models are manufactured based on the full 3D CAD/CAM technology and specimens are prepared for experiment. Numerical analysis using commercial plastic injection molding analysis software was also performed to compare the results with experimental ones. The variations of materials and parameters such as injection time, mold temperature, melt temperature, holding time were considered in the present work. It was shown that orthogonal ribs have significant effect on the reduction of warpage during the injection molding process.

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사출 금형 수축률 산정에 관한 연구 (A Study on injection mold shrinkage estimates)

  • 최광혁;한성렬;이춘규
    • Design & Manufacturing
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    • 제10권3호
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    • pp.30-33
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    • 2016
  • It is true that the plastic shrinkage is inevitable. Shrinkage rate in effect at the time of mold design will soon determine the size of the global product. Process for the shrinkage of the plastic that provides how made, yet it has identified a process for making the question whether the shrinkage that can be trusted, and by the experimental results were as follows: as shrinkage, see ISO but, according to circumstances the process can go to the agreement between the parties. shrinkage ratio of the pressure sensor installed in the specimen mold is essential, amount of pressure sensor is that it is appropriate approximately 2-3. proper holding pressure is a significant effect on shrinkage Mitch, so that the effect of selecting the contraction ratio data according to the appropriate holding pressure during mold making. shrinkage CAE analysis results are difficult to utilize in the mold-making chamber. Based on these results, it concluded by looking forward to the improved products produced shrinkage.

사출성형해석을 이용한 HEV/EV 구동모터 회전자 철심에 관한 실험적 연구 (An Experimental Study on the HEV/EV Traction Motor Rotor Core in Injection Molding Analysis)

  • 홍경일;정현석;최계광;김세환;임세종
    • Design & Manufacturing
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    • 제9권1호
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    • pp.9-13
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    • 2015
  • The HEV/EV Traction Motor Core manufacturing technology is a core component of Traction Motor Core is a key technology for the manufacture of eco-friendly automotive industry is essential for the competitiveness of the country must obtain the technology. This study was performed to develop a Rotor Core of the HEV/EV Traction Motor using the first time in Korea multi-gate BMC injection molding technique. Executed by the experiment of this study are as follows. Study 1: Developed a multi-gate BMC injection mold for the magnet fixed to the Rotor Core. Study 2: Developed a production implementation and manufacturing technology of the Rotor Core. In this study, the develop products and manufacturing technologies implemented by the BMC injection mold development for Magnet fixed to the Rotor Core and the results are discussed.

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