• 한국금형공학회:학술대회논문집
• /
• 2008.06a
• /
• pp.111-114
• /
• 2008

The Injection molding is used more than 70% of total production in plastic products. The injection molding process has 4 processes such as filling, packing, cooling and ejecting. It spends most of times in the cooling process. Therefore, it is important to control the mold temperature in producing plastic products. The cooling system and time affect the product's quality and productivity. Especially, cooling time has about 60% of total injection cycle time. Therefore, we can improve a productivity by shortening cooling time. In this study, the rapid cooling system was developed and performed a efficiency test. This system could refrigerate coolant to $1^{\circ}C$ and had to need 10 minutes for normal operating. However, if response time of temperature controller and sensor will be increased, the performance of this system will increase.

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 2008.06a
• /
• pp.819-820
• /
• 2008

• Transactions of Materials Processing
• /
• v.9 no.2
• /
• pp.103-111
• /
• 2000

It is necessary to improve mechanical and optical properties in the optical disk substrates as the information storage density using short wavelength laser are being developed. The birefringence distribution is regarded as one of the most important optical properties for optical disk. In the present study, the birefringence distrubution is calculated using the Leonov model for viscoelastic constitutive equations and Cross/WLF model for viscosity approximation. The effects of processing conditions upon the development of birefringence discosity approximation. The effects of processing conditions upon the development of birefringence distribution in the optical disk were examined theoretically. It was found that the values of the birefringence distributions were very sensitive to the mold wall temperature history which minimizes the birefringence distribution. The analytical results showed the possibility of improving mechanical and optical properties in the optical disk substrates by active control of the mold wall temperature history.

• Journal of the Korean institute of surface engineering
• /
• v.41 no.5
• /
• pp.245-253
• /
• 2008

The porous metal material is used for injection metal mold with a great deal of gas production because it makes plenty of gas exhausted through pores formed in the metal mold. A canning HIP method was conventionally used for manufacturing of porous metals, but because of difficulty of process control and high cost of production its application was limited. In this experiment, porous metal mold material was produced by an enhanced vacuum sintering method with simply controlled and economical process and porosities/mechanical properties with variation of sintering temperature and duration time during vacuum sintering were studied. As a result, quality goods were obtained at optimized conditions as follows: sintering temperature of $1230^{\circ}C$, duration time of 2 hr and showed superior properties in wear loss and thermal conductivity and the same properties in hardness, TRS (Transverse Rupture Strength), and thermal expansion coefficient in comparison with those under canning HIP.

• Transactions of the Korean Society of Mechanical Engineers
• /
• v.16 no.6
• /
• pp.1205-1215
• /
• 1992

The solidification rate is of special importance in determining the casting structures and properties. The heat transfer characteristics at the interface between the mold and the casting is one of the major factors that control the solidification rate. The thermal resistance exists due to the air-gap formation at the mold/casting interface during the freezing process. In this study two-dimensional Stefan problem with air-gap resistance in the rectangular mold is considered and the heat transfer characteristics is numerically examined by using the enthalpy method. The effects of the major parameters, such as mold geometry, thermal conductivity, heat transfer coefficient, and initial temperature of casting, on the thermal characteristics are investigated.

• Korean Journal of Organic Agriculture
• /
• v.20 no.4
• /
• pp.655-668
• /
• 2012

Foliar diseases are major constraints to profitable organic tomato production. Especially, powdery mildew, leaf mold and gray mold of tomato occur severely on organic cultured tomatoes in Korea. This study was conducted to develop organic tomato cultivation technology using environmental-friendly disease control methods (resistance cultivar planting, air circulation fan installation, oil-egg yolk mixtures, and microbial agents). When tomatoes were cultivated in plastic film house installed with air circulation fan, daily range of temperature was decreased by $2{\sim}7^{\circ}C$, average relative humidity was decreased by 1~5% compared to those in plastic house without air circulation fan. Consequently, incidence of tomato leaf mold and tomato gray mold was reduced by 55.0% and 24.4%, respectively. Control effect of microbial agents and oil-egg yolk mixtures against major tomato diseases was examined in plastic house. As a result, the control value of microbial agents against tomato gray mold and tomato leaf mold showed at the range of 49.0~55.9 %(gray mold) and 39.2~58.2%(leaf mold), respectively. The control value of oilegg yolk mixtures against tomato powdery mildew showed 97.6%. Fifteen tomato cultivars were evaluated for disease resistance against leaf mold and powdery mildew in organically cultivated tomato field. Among 15 tomato cultivars, seven cultivars including 'Super-top' were found to be high resistant to tomato leaf mold. Also 'Powerking', one of fifteen tomato cultivars, showed to be high resistant to tomato powdery mildew.

• Journal of Korea Foundry Society
• /
• v.18 no.3
• /
• pp.246-253
• /
• 1998

Precision metal mold casting process is a casting method manufacturing mechanical elements with high precision, having heavy/light alloys as casting materials and using permanent mold. To improve dimensional accuracy and the final mechanical properties of the castings, the solidification speed and the cooling rate of the casting should be controlled with the optimum mold cooling system, and moreover, to obtain more accurate control of the whole process interfacial heat transfer characteristic at the mold/casting interface must be studied in advance. In the present study, aluminum alloy casting system with metal mold equipped with electrical heating elements and water cooling system was designed and the temperature histories at points inside the metal mold were measured during the casting process. The heat transfer phenomena at the mold/casting interface was characterized by the heat flux between solidifying casting metal and metal mold, and the heat flux history was obtained using inverse heat conduction method. The effect of mold cooling condition upon the heat flux profile was examined, and the analysis shows that the heat flux value has its maximum at the beginning of the process.

• Proceedings of the KSME Conference
• /
• 2008.11a
• /
• pp.1119-1123
• /
• 2008

High-frequency induction is an efficient way to heat mold surface by electromagnetic induction in a noncontact procedure. It has been recently applied to the injection molding of thin-walled parts or micro/nano structures. Though the induction heating has an advantage in terms of its rapid-heating capacity on the mold surface, it still has difficulty in efficient mold temperature control due to the restriction of an induction coil design suitable for the given mold shape. The present study proposed a localized mold heating method by means of selective use of mold material. For localized induction heating, an injection mold composed of ferromagnetic material and paramagnetic material is used. The electromagnetic induction concentrates on the ferromagnetic material, from which we can selectively heat for the local mold elements. The feasibility of the proposed heating method is investigated through an experimental measurement in terms of the heating efficiency on the localized mold surface.

• Design & Manufacturing
• /
• v.2 no.1
• /
• pp.21-26
• /
• 2008

In this research, jar die of cosmetic products which is difficult to produce variously was developed and can be obtain the productivity improvement by flexibility with two system which can control the die temperature. Flow analysis of jar was performed to find out the curvature radius of parts. In order to reduce thickness of jar, cycle time, deformation, uniform curvature of internal jar was maintained by rapid cooling. In external of dies, cooling channel, injection molding condition, die temperature control system were researched to make dies low temperature.

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 2001.04a
• /
• pp.350-353
• /
• 2001

Due to the widen demand of plastic part in automobiles, more accurate numerical simulation works are needed to find optimum molding process like filling fiber orientation pressure control. Therefore, C-mold software was applied for the simulation of injection molding process and cooling process in this research. The purpose of this study is developing a ball seat which made by injection process with PA66 resin and it is applied to the automobile suspension system. It must secure low friction, wear resistance and dimensional accuracy. Specially this study aims to get the quality stabilization of injection molded bass-seat parts.