• 제목/요약/키워드: Mold Surface Temperature

검색결과 285건 처리시간 0.024초

고효율 회전 집광형 하이브리드 태양광 LED 가로등 모듈 시스템 연구 (A study of high-efficiency rotating condensing hybrid solar LED street light module system)

  • 민경호;전용한
    • Design & Manufacturing
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    • 제15권3호
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    • pp.50-55
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    • 2021
  • Solar power generation, which is one of the methods of using solar energy, has a high possibility of practical implementation compared to other renewable energy power generation, and it has the characteristic that it can generate as much power as needed in necessary places. In addition, maintenance is easy, unmanned operation is possible, and power management can be performed more efficiently if operated in a hybrid method with existing electric energy. Therefore, in this study, numerical analysis using a computer program was performed to analyze the efficient operation and performance improvement of solar energy of the rotating condensing type solar LED street lamp. As a result, the two-axis tracking type could obtain 15.23 % more electricity per year than the fixed type, and additional auxiliary power generation was required for the fixed type by 19 % per year than the tracking type. As a result of computational fluid dynamics(CFD) simulation for PV module surface temperature prediction, the The surface temperature of the Photovoltaics(PV) module incident surface was predicted to be about 10℃ higher than that of the fixed type.

핫 프레스 성형용 EL-Max 소재 초정밀 연삭 가공에 관한 연구 (Study on Ultra-precision Grinding of EL-Max Material for Hot Press Molding)

  • 박순섭;고명진;김건희;원종호
    • 한국정밀공학회지
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    • 제29권12호
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    • pp.1267-1271
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    • 2012
  • Demand for optical glass device used for lighting could increase rapidly because of LED lighting market growth. The optical glass devices that have been formed by hot press molding process the desired optical performance without being subjected to mechanical processing such as curve generation or grinding. EL-Max material has been used for many engineering applications because of their high wear resistance, high compressive strength, corrosion resistant and very good dimensional stability. EL-Max is very useful for a glass lens mold especially at high temperature and pressure. The performance and reliability of optical components are strongly influenced by the surface damage of EL-Max during grinding process. Therefore, the severe process condition optimization shall be necessary for the highly qualified EL-Max glass lens mold. To get the required qualified surface of EL-Max, the selection of type of the diamond wheel is also important. In this paper, we report best grinding conditions of ultra-precision grinding machining. The grinding machining results of the form accuracy and surface roughness have been analyzed by using Form Talysurf and NanoScan.

금형온도제어에 대한 실천공학모형 연구 (A Study on Practical Engineering Model for Tool Temperature Control)

  • 신주경
    • 실천공학교육논문지
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    • 제10권2호
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    • pp.89-94
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    • 2018
  • 사출 성형에서 금형 온도는 성형품의 품질에 큰 영향을 준다. 어느 정도의 온도가 적정한가는 성형 재료, 성형품에서 요구되는 품질에 의해서 결정되고 중요한 것은 그 온도가 안정적이어야 한다. 먼저 그 수지에 적합한 금형 온도 조건 범위 내에서 성형품이 요구하는 품질에 맞는 금형 온도를 설정해야 한다. 즉, 성형품의 표면 광택, 성형 사이클의 단축, 변형 방지, 수축 및 수지 흐름의 용이성 등의 중요성에 의해서 금형 온도는 변화한다. 실질적인 금형 기술 향상을 위해서 사출 금형을 설계하고 제작하는 산업체에서 적용할 수 있는 온도 제어에 대한 애로 기술 과정의 훈련 모형을 제시하고자 한다.

전자기 브레이크를 적용한 연속주조공정에서의 난류유동 및 응고의 3차원 해석 (Three-Dimensional Analysis of the Coupled Turbulent Flow and Solidification During a Continuous Casting Process with Electromagnetic Brake)

  • 김덕수;김우승
    • 대한기계학회논문집B
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    • 제23권10호
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    • pp.1254-1264
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    • 1999
  • A three-dimensional coupled turbulent fluid flow and solidification process were analyzed in a continuous casting process of a steel slab with Electromagnetic Brake(EMBR). A revised low-Reynolds number $k-{\varepsilon}$ turbulence model was used to consider the turbulent effects. The enthalpy-porosity relation was employed to suppress the velocity within a mushy region. The electromagnetic field was described by Maxwell equations. Tile application of EMBR to the mold region results in the decrease of the transfer of superheat to the narrow face, the increase of temperature in free surface region and most liquid of submold region, and the higher temperature gradient near the solidifying shell. The increasing magnetic flux density effects mainly to the surface temperature of the solidifying shell of narrow face, hardly to the one of wide face. It is seen that in the presence of EMBR a thicker solidifying shell is obtained at the narrow face of the slab.

가열-냉각 사출성형 방식을 적용한 집광형 프레넬렌즈 (Heat & Cool Injection Molded Fresnel Lens Solar Concentrators)

  • 정병호;민완기;이강연
    • 전기학회논문지P
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    • 제63권4호
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    • pp.283-289
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    • 2014
  • A Fresnel lens is an optical component which can be used as a cost-effective, lightweight alternative to conventional continuous surface optics. Fresnel lens solar concentrators continue to fulfill a market requirement as a system component in high volume cost effective Concentrating Photovoltaic (CPV) electricity generation. The basic principles of the fresnel lens are reviewed and some practical examples are described. To investigate the performance space of the Fresnel lens, a fast simulation method which is a hybrid between raytracing and analytical computation is employed to generate a cache of simulation data. Injection molders are warming up to the idea of cycling their tool surface temperature during the molding cycle rather than keeping it constant. Heat and cool process are now also finding that raising the mold wall temperature above the resin's glass-transition or crystalline melting temperature during the filling stage and product performance in applications from automotive to packaging to optics. This paper deals with the suitability of Fresnel lenses of imaging and non-imaging designs for solar energy concentration. The concentration fresnel lens confirmed machinability and optical transmittance and roughness measure through manufactured the prototype.

CO2 레이저를 이용한 SM45C 강의 표면경화 (Surface Hardening of SM45C Steel by CO2 Laser)

  • 박진석;이오연;송기흥;한유희
    • 열처리공학회지
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    • 제8권1호
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    • pp.44-52
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    • 1995
  • The specimen for laser hardening have been carried out using SM45C which is coated with black paint or graphite for better absorption. Segmented mirror was used in order to produce a square beam ($10{\times}10mm$) at the surface with a homegeneous intensity distribution across the beam. $CO_2$-Laser power was changed from 2kW to 4kW and transfer velocity was varied from 0.1m/min to 2.0m/min. The maximum hardness and case depth of SM45C steel are 790Hv and 1.5mm by laser hardening. When the surface of specimens was melted during laser hardening. the surface hardness of SM45C steel was decreased. The surface hardness of 2 layer coated specimen(black paint: $15.4{\mu}m$, graphite coating: $9.5{\mu}m$) was increased than that of 1 layer coated specimen. It is desirable to prepare 2 or more coating layer on the steel surface in order to sufficient case depth and hardness in laser hardening. The graphite coating on the specimen surface was obtained more uniform temperature distribution than black paint coating in laser hardening process.

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Botrytis cinerea에 의한 여주 잿빛곰팡이병 (Occurrence of Gray Mold on Balsam Pear (Momordica charantia) Caused by Botrytis cinerea in Korea)

  • 권진혁;박창석
    • 식물병연구
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    • 제12권1호
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    • pp.58-61
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    • 2006
  • 2004년부터 2006년까지 경남 창원시 대산면 북부마을 여주재배 농가에서 Botrytis cinerea에 의한 여주 잿빛곰팡이 병이 발생하였다. 병징은 과실과 줄기 부분이 수침상으로 물러지면서 부패되며, 줄기에 심하게 감염될 경우 시들어 말라 죽고 병반부위에 회색의 곰팡이가 많이 형성된다. 분생포자는 무색, 단포자이며 난형 또는 타원형으로 크기는 $6{\sim}20X4{\sim}12{\mu}m$였고, 분생포자경 위에 분생포자가 많이 형성되었다. 분생포자경은 갈색으로 격막이 있고, 폭은 $14{\sim}30{\mu}m$였다. 균사생육과 균핵형성 적온은 $20^{\circ}C$였다. 병원성 검정은 코호의 가설에 따라 수행하여 병원성을 확인하였다. 병반에서 분리한 병원균의 균학적 특징을 조사한 결과 Botrytis cinerea Persoon: Fries에 의한 여주 잿빛곰팡이병으로 동정되었다.

느티만가닥버섯에서 Penicillium brevicompactum에 의해 유발된 곰팡이 오염 특성 (Characterization of Green Mold Contamination caused by Penicillium brevicompactum in Hypsizygus marmoreus)

  • 김민근;심순애;김아영;권진혁;장영호
    • 한국균학회지
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    • 제48권4호
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    • pp.397-405
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    • 2020
  • 느티만가닥버섯은 일본에서 가장 많이 생산하고 소비되는 버섯으로 영양학적 가치, 우수한 식감 및 저장성 때문에 국내에서도 점진적으로 생산량이 늘어나고 있다. 2018년과 2019년 사이 경남지역 느티만가닥버섯 재배농가에서 자실체 발생이 불균일하며 수량이 감소하는 피해가 확인되었다. 분리한 오염균은 균총의 전체 표면에 회색을 띠는 진녹색포자를 형성하였다. 분리 균주의 균사생장 적합온도는 25℃로 확인되었으며 비교적 느리게 자라는 특성을 보여주었다. 분리 균주는 ITS rDNA 염기서열 분석결과 Penicillium brevicompactum과 100.0%의 상동성을 나타내었고, P. brevicompactum F51로 동정 및 명명하였다. 분리 균주를 처리한 배지는 농가에서 수집된 시료와 동일하게 버섯균사의 재생을 저해하면서 발이가 46.5-71.5% 수준까지 감소되었으며, 수량은 최대 75.6%까지 감소하였다. 이러한 결과는 P. brevicompactum이 느티만가닥버섯 재배과정에서 피해를 일으킨다는 사실을 국내에서 처음 보고하는 것이다.

금속 나노 스탬퍼 점착방지막으로서의 자기조립 단분자막 특성 연구 (Study on Properties of Self-Assembled Monolayer as Anti-adhesion Layer on Metallic Nano Stamper)

  • 최성우;강신일
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2003년도 추계학술대회논문집
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    • pp.367-370
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    • 2003
  • In this study, application of SAM (self-assembled monolayer) to nano replication process as an anti-adhesion layer was presented to reduce the surface energy between the nano mold and the replicated polymeric nano patterns. The electron beam lithography was used for master nano patterns and the electorforming process was used to fabricate the nickel nano stamper. Alkanethiol SAM as an anti-adhesion layer was deposited on metallic nano stamper using solution deposition method. To analyze wettability and adhesion force of SAM, contact angle and LFM (Lateral Force Microscopy) were measured at the actual processing temperature and pressure for the case of nano compression molding and at the actual UV dose for the case of nano UV molding. It was found that the surface energy due to SAM deposition on the nickel nano stamper markedly decreased and the quality of SAM on the nickel stamper maintained under the actual molding environments.

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Effect of Ball End Mill Geometry and Cutting Conditions on Machinability of Hardened Tool Steel

  • Jang, Dong-Y.;Won, S.-T.
    • KSTLE International Journal
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    • 제3권1호
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    • pp.17-22
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    • 2002
  • Roughing of tool steel in its hardened state represents a real challenge in the die and meld industry and process improvement depends on research of tool material, coating technique, and lubrication. However, roughing of hardened steels generates extreme heat and without coolant flooding, tool material cannot withstand the high temperature without choosing the right tools with proper coating. This research conducted milling tests using coated ball end mills to study effects of cutting conditions and geometric parameters of ball end mills on the machinability of hardened tool steel. KP4 steel and STD 11 heat treated steels were used in the dry cutting as the workpiece and TiAIN coated ball end mills with side relief angle of 12$^{\circ}$ was utilized in the cutting tests. Cutting forces, tool wear, and surface roughness were measured in the cutting tests. Results from the experiments showed that 85 m/min of cutting speed and 0.32 mm/rev of feed rate were optimum conditions for better surface finish during rough cutting and 0.26mm/rev with the same cutting speed are optimum conditions in the finish cutting.