• 제목/요약/키워드: Mold Heating

검색결과 172건 처리시간 0.025초

단열층을 이용한 광디스크 기판의 서브 미크론 성형에 대한 수치 해석 (Modeling of Passive Heating for Replicating Sub-micron Patterns in Optical Disk Substrates)

  • 배재철;김영민;김홍민;강신일
    • 소성∙가공
    • /
    • 제13권1호
    • /
    • pp.39-44
    • /
    • 2004
  • Transcribability of pit or land groove structures in replicating an optical disk substrate greatly affects the performance of a high-density optical disk. However, a solidified layer, generated during the polymer filling, deteriorates transcribability because the solidified layer prevents the polymer melt from filling the sub-micro patterns. Therefore, the development of the solidified layer during filling stage of injection molding must be delayed. For this delay, passive heating by insulation layer has been used. In the present study, to examine the development of the solidified layer delayed by passive heating, the flow of polymer melt with passive heating was analyzed. Passive heating markedly delayed the development of the solidified layer, reduced the viscosity of the polymer melt, and increased the fluidity of the polymer melt in the vicinity of the stamper surface with the sub-micro patterns. As a result, we predict that passive heating can improve transcribability of an optical disk substrate. To verify our prediction, we fabricated an optical disk substrate by using passive heating of a mold and measured the transcribability of an optical disk substrate.

박육성형제품의 강도평가에 관한연구 (A Study on the Strength Evaluation of Thin Wall Molding)

  • 김옥래;우창기
    • 한국생산제조학회지
    • /
    • 제20권4호
    • /
    • pp.490-494
    • /
    • 2011
  • In this paper, using by rapid heating and cooling systems for injection molding and temperatures to changes. In the process of molding temperature and pressure inside the mold was found. In addition, the tensile strength of test specimens were molded, mechanical properties of injection molded parts were identified on mold temperature. Copper could withstand more tensile force than NAK. Therefore, it can be concluded that materials with high heat conductivity must be used in thin walled products.

열간 금형강의 기계적 성질에 미치는 진공열처리와 염욕열처리 조건의 영향 (Effect of Vacuum Heat Treatment and Salt Bath Heat Treatment Conditions on Mechanical Properties of Hot Work Die Steel)

  • 김제돈;김경식;박기호
    • Design & Manufacturing
    • /
    • 제8권2호
    • /
    • pp.23-29
    • /
    • 2014
  • Salt bath heat treatment is usually used but recently vacuum heat treatment is increased for the heat treatment of hot work die steels. The differences in two heat treatment processes were compared by testing the mechanical properties of heat treated products. With two different features of processes, mechanical properties such as hardness, tensile strength and impact strength of products show very different results. In this study salt bath heat treated products showed higher tensile strength and impact strength than vacuum heat treated products but hardness was not much different. These lower mechanical properties of vacuum heat treated products are due to differences in heating and quenching process.

  • PDF

알루미늄 합금 주조 부품에 발생하는 잔류응력의 측정 (On the Measurment of Residual Stresses in Aluminum Alloy Casting Parts)

  • 김채환
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 1999년도 춘계학술대회논문집
    • /
    • pp.102-106
    • /
    • 1999
  • One of the main causes of unwanted dimensional changes in precision metal mold casting parts is excessive and irregular residual stresses induced by temperature gradients and plastic deformation in the solidifying shell. Residual stresses can also cause stress cracking and lower the fatigue life and fracture strength of the casting parts,. In the present study aluminum alloy casting system with metal mold equipped with electrical heating elements and water cooling units was designed and the casting specimens were produced to quantify the effects of different cooling conditions on the development of residual stresses. the layer removal method was used to measure the biaxial residual stresses in casting specimens produced from the experiments. The experimental results agreed with Tien-Richmond's theoretical model for thermal stress development for the solidifying metal plate

  • PDF

Effect on the residual stress of cure conditions in an epoxy system

  • 유경희;서상하;김영운;문창권
    • 한국해양공학회:학술대회논문집
    • /
    • 한국해양공학회 2006년 창립20주년기념 정기학술대회 및 국제워크샵
    • /
    • pp.233-236
    • /
    • 2006
  • A dilatometer was used to investigate the effect of cure conditions and the presence of filler in an epoxy system. These studies showed shrinkage in the cured epoxy when heating it through the glass transition temperature region. The magnitude of the shrinkage, related to stress build up in the epoxy during curing, was influenced by the processing conditions, filler presence and the nature of the mold used to contain the resin. Cure and cyclic cure at a lower temperature, prior to a post cure, decreased the magnitude of observed shrinkage. Cure shrinkage decreased with number of cyclic cure. Post cured samples outside the mold led to less shrinkage compared with sample in the mold. And sample containing kaolin filler showed less shrinkage than unfilled sample.

  • PDF

마이크로 패턴을 가진 초박육 사출성형의 성형성 개선 (Improvement of Moldability for Ultra Thin-Wall Molding with Micro-Patterns)

  • 윤재호;박근;권오경
    • 대한기계학회논문집A
    • /
    • 제31권5호
    • /
    • pp.556-561
    • /
    • 2007
  • The rapid thermal response(RTR) molding is a novel process developed to raise the temperature of mold surface rapidly in the injection stage and then cool rapidly to the ejection temperature by air or water. The objectives of this paper are to investigate the effect of mold temperature, pressure and thickness of micro pattern molding and to provide a optimization of RTR injection molding for micro pattern from Moldflow simulation. Optimal minimum temperature and pressure was found without shortcut according to thickness. Filling percentage was influenced by glass transition temperature with the kinds of resin. Optimal temperature is slightly higher than glass transition temperature irrespectively of pressure, thickness, the kinds of resin in the micro pattern molding.

고속 생산형 필름 진동판 성형기 및 금형 국산화 개발(I) - 단수 생산 진동판 성형기 - (Domestic Development of Vibrational Film Forming Machine and Die and Mold in the High Speed Production(I) - Single production forming machine -)

  • 김정현
    • 한국기계가공학회지
    • /
    • 제11권6호
    • /
    • pp.9-15
    • /
    • 2012
  • Vibrational film has been more employed in ear-phones or small type of speakers along with a wide use of portable multi-media equipments such as MP3 and MP4. However, the current hand work production process of diaphragms is inefficient. In this study, a die-and-mold and a single production forming machine are developed, and they result in a multi-production forming machine. The multi-production forming machine consists primarily of a film feeding unit and an unwinding unit. A vacuum suction device provides the film feeding unit, while the unwinding unit is obtained using an appropriate damper. The advantage of the developed single production forming machine is shown according to a proper voice test.

산채혼합음료에 대한 감마선 조사의 선도유지효과 (Effect of Irradiation on the Quality of Mixed Mountain Edible Herb Drinks)

  • 오덕환;함승시;이상영;박부길;정차권;강일준;공영준
    • 한국식품저장유통학회지
    • /
    • 제6권1호
    • /
    • pp.48-54
    • /
    • 1999
  • The effect of irradiation of heat treatment either alone or in combination on the shelf-life of mixed mountain edible herb drinks (MMEHD) was investigated during storage. The MMEHD made from fresh Spuriopinella bracycarpar, Ligularia fischeri and Aster scaber was gamma -irradiated at doses of 0.1 kGy to 1 kGy. Microbial population, color change, vitamin C content, and sensory quality were evaluated during storage at 4, 25 and 35oC. Heated MMEHD induced the growth of total counts, mold and yeast as compared to the non-heated MMEHD. While some reduction in the microbial growth was observed in 1kGy-irradiated groups of both with or without heating. In both groups, L and b values decreased, but a value increased during storage. Also, heating drinks showed increased L and b values and reduced a value, compared to the non-heating drinks. Non-heated drinks showed 82% loss of vitamin C, whereas 25% loss of vitamin C was occurred in the irradiated drinks during storage at 4oC for 4days. In the meanwhile, non-irradiated heating drinks showed 99% loss of vitamin C, but irradiated heating drinks showed 58-65% reduction of vitamin C. Non-irradiated drinks without heating showed more bright color than irradiated ones, but irradiated drinks showed more enhanced brightness during storage. Also, irradiated drinks showed better falvor, sensory quality, and overall acceptability than non-irradiated drinks.

  • PDF

기존 공동주택 붙박이장에서 겨울철 결로 방지를 위한 보조난방장치 운전 성능 평가 (Operation Performance Evaluation on Auxiliary Heating Device to Prevent Condensation adjacent to Built-in Furniture of Apartment Units in Winter)

  • 이채린;이현화;임재한;송승영
    • 한국건축친환경설비학회 논문집
    • /
    • 제12권6호
    • /
    • pp.567-578
    • /
    • 2018
  • The purpose of this study was to evaluate condensation prevention for condensation vulnerable areas around built-in furniture of apartment buildings by applying auxiliary heating device. Recently, the condensation and mold problems of apartment buildings has been growing due to high insulation and high air-tightness performance for energy saving. Condensation at built-in furniture were generally found in winter at the of furniture's back panels, adjacent surfaces of wall, floor and ceiling. These problems are related to the weather conditions and indoor room conditions in winter. To solve these problems, auxiliary heating device was developed and could be installed. The aim of paper is to analyze the thermal environment around the built-in furniture which were applied and not applied auxiliary heating device in winter. In results, it was possible to increase the surface temperature of vulnerable areas around built-in furniture by applying auxiliary heating device, and to minimize condensation problems by using the minimum device.